A.O. Smith PCG2J5040T3NOV 100, PCG6240T403NOV 100 manual Know the Water HEATER’S Component Parts

Page 11

KNOW THE WATER HEATER’S COMPONENT PARTS

Electronic Control Display (Upper Control)

The Electronic Control Display panel used on this water heater provides an easy-to-read, eye level display for temperature adjustment, fault code diagnostics and recall, powered anode rod operation and setting the temperature scale for either Fahrenheit (°F) or Celsius (°C).

Figure 11.

Electronic Control Display

(Upper Control)

Gas Control Valve/Thermostat (Lower Control)

The gas control valve/thermostat is where the incoming gas supply is connected to the water heater. It is used in conjunction with the electronic control display to start or stop main burner operation. There is an On/Off switch located on the right-hand side of the control. The gas control valve/thermostat is energized by a 24 VAC power supply transformer and uses a temperature sensing probe to open or close the flow of gas to the main burner. The gas control valve has an inlet filter built into its body to prevent impurities in the gas system from contaminating the internal valves and a LED diagnostic light located in the lower right hand corner of the valve to display any micro-computer fault experienced by the control. On the bottom of the control is where electrical connections to the other component parts are attached along with the gas supply (manifold tube) to the main burner. The gas control/valve thermostat of this water heater is suitable for use on Natural gas only.

Figure 12.

Gas Control Valve/ Thermostat

On/Off Switch

located onBottom View

the right side.

Gas Supply- Inlet

Temperature Probe

/High Limit Probe

 

 

 

1 8 Pin Systems

 

 

 

Connector

 

 

 

2 5 Pin Communications

Manifold Tube

 

 

Connector

 

 

 

3 3 Pin Ignitor

Power Supply

4

Pressure

Connector

4 2 Pin Power

Transformer

 

1 Switch / Fan,

Connector

3

FV Sensor

Connector

 

Igniter/Flame

Connector

 

 

2

 

 

Sense

 

 

Control Display,

 

 

Connector

 

 

Anode Rod

 

 

 

 

 

 

Connector

 

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Contents Models ALL Technical and Warranty Questions Tools Required for servicing gas models Service HandbookBreathing Hazard Carbon Monoxide Gas Fire or Explosion HarzardTable of Contents Installation of Residential GAS Water Heater Basic Installation & OperationCarbon Monoxide Warning Combustion AIR and Vent System RequirementsReference Vent Connectors Connector must be firmly attached Gas Control Valve/Thermostat Lower Control Know the Water HEATER’S Component PartsElectronic Control Display Upper Control Air Intake Chamber Fan Burner/Manifold Door AssemblyPressure Switch HOW the Water HEATER’S Component Parts are Connected Power Anode RodSequence of Operation Water Heater OperationFILLING, Draining and Flushing the Water Heater Tank Lighting Instructions For Your Safety Read Before OperatingHotter Cooler Adjusting the Temperature on Electronic Control DisplayFault Code Retrieval Using the Electronic Control DisplayFault Code Diagnostics FV-Sense Reset Sequence Reviewing Fault CodesElectronic Control Display Electronic Control Display TroubleshootingControl Display Status Problem Solution Control Display TroubleshootingLDO-SW, OPEN, and Clean Screen YES Troubleshooting FlowchartCleaning the Combustion Chamber and Air Diverter Assembly External Inspection and CleaningCleaning the Air Intake Chamber Screen Removing the Electronic Control Display Electronic Control Display Removal / ReplacementInstalling the Electronic Control Display Removing the Powered Anode Rod Powered Anode ROD Removal / ReplacementInstalling the Powered Anode Rod Installing the Pressure Switch Pressure Switch Removal / ReplacementRemoving the Pressure Switch Removing the Transformer Transformer Removal / ReplacementInstalling the New Transformer Removing the Air Intake Chamber Box AIR Intake Chamber BOX Removal / ReplacementInstalling the Air Intake Chamber Box Installing the Fan in the Air Intake Chamber Box Pressure Wiring Harness Removal / ReplacementInstalling the New Wiring Harness Replacing the Wiring HarnessUndue Pressure or Sudden Force Removing the Fan from the Air Intake Chamber AIR Intake Chamber FAN Removal / ReplacementInstalling the Fan in the Air Intake Chamber Box Pressure Tubing Removal / Replacement Installing the Air Intake Chamber Box GAS Control Inner DOOR/MANIFOLD/BURNER Assembly Removal / ReplacementTAB Installation Caution Must Be TakenReplacing the Flame Sense/Hot Surface Igniter Assembly Flame SENSE/HOT Surface Igniter Removal / ReplacementBurner Removal / Replacement Removing Old Burner Installing New BurnerPressure Burner Orifice Removal / Replacement Removing Old Burner Orifice Installing New Burner OrificeReinstalling The Inner Door/Manifold/Burner Assembly Removing the Gas Control Valve/Thermostat GAS Control VALVE/THERMOSTAT Removal / ReplacementInstalling the Gas Control Valve/Thermostat Checking the Gas Supply Pressure Checking the GAS Supply PressureLeakage Checkpoints GAS Water Heater Sizing GuideFormulas and Conversions General InformationMM millimeters =Inches X