A.O. Smith PCG250T403NOV 100, PCG6240T403NOV 100, GAHH 40 100 manual Troubleshooting Flowchart, Yes

Page 23

TROUBLESHOOTING FLOWCHART

APPLY POWER TO

APPLIANCE

REQUEST NO

FOR HEAT

PRESENT?

YES

 

 

 

 

 

 

 

 

 

IS

NO

WAIT FOR PRESSURE

PRESSURE SWITCH

SWITCH TO OPEN

PROVEN OPEN WITHIN

 

 

 

DISPLAY ERROR

5 SECONDS?

 

 

 

NUMBER 7

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMBUSTION

 

 

 

 

 

FAN ON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IS

 

 

 

 

 

PRESSURE SWITCH

NO

WAIT FOR PRESSURE

PROVEN CLOSED

 

 

 

SWITCH TO CLOSE

 

 

 

DISPLAY ERROR

WITHIN 11

 

 

 

 

 

 

NUMBER 6

SECONDS?

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ISNO

PRESSURE SWITCH

PROVEN OPEN WITHIN

5SECONDS?

YES

3 MINUTE

AUTOMATIC RESET

TIME DELAY

WAIT FOR PRESSURE

SWITCH TO OPEN

DISPLAY ERROR

NUMBER 7

ONE HOUR

AUTOMATIC RESTART

TIME DELAY

PREPURGE

COMBUSTION FAN

OFF

IS

NO

TURN OFF

COMBUSTION FAN,

IGNITOR

 

 

 

DISPLAY ERROR CODE

 

 

 

OKAY?

 

 

 

NUMBER 8

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IGNITOR ON FOR

 

 

 

 

WARM-UP TIME

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TURN OFF

 

 

COMBUSTION FAN

COMBUSTION

 

AFTER POST-PURGE

FAN OFF

 

DISPLAY ERROR 3

GAS VALVE OPENS

COMBUSTION FAN

ON

MAIN

BURNER LIGHTS NO

LESS

YES

YES

WAIT FOR PRESSURE

 

NO

 

IS

SWITCH TO CLOSE

 

 

 

PRESSURE SWITCH

 

 

 

PROVEN CLOSED

DISPLAY ERROR

 

 

 

 

 

 

WITHIN 5

NUMBER 6

 

 

 

 

 

 

SECONDS?

 

 

 

 

 

 

 

AND IS SENSED DURING TRIAL FOR

IGNITION

GAS VALVE CLOSES

THAN 3 TRIES FOR IGNITION?

INTERPURGE

YES

IGNITOR TURNS OFF

ISYES

FLAME SENSE LOST?

NO

GAS VALVE CLOSES

NO

 

 

LOST

YES

 

LESS THAN 4

 

 

 

 

TIMES?

 

 

 

 

 

NO

 

 

 

 

 

 

 

 

IS

NO

WAIT FOR PRESSURE

 

 

PRESSURE SWITCH

 

 

PROVEN CLOSED

 

 

 

SWITCH TO CLOSE

 

 

 

 

 

DISPLAY ERROR

 

 

WITHIN 5

 

 

 

 

 

 

 

 

NUMBER 6

 

 

SECONDS?

 

 

 

 

 

YES

 

 

 

 

 

 

IS

YES

 

 

 

REQUEST FOR HEAT

 

 

 

GAS VALVE OFF

 

NO

 

 

 

 

SATISFIED?

 

 

 

 

 

 

Please Note:

 

The control continually monitors

 

internal circuits and external sensors.

 

Error codes noted above, and those for

COMBUSTION FAN

self-diagnostic faults can be found on

OFF AFTER POST-

pages 20 through 22.

PURGE DELAY

23

Image 23
Contents Models ALL Technical and Warranty Questions Tools Required for servicing gas models Service HandbookBreathing Hazard Carbon Monoxide Gas Fire or Explosion HarzardTable of Contents Installation of Residential GAS Water Heater Basic Installation & OperationCarbon Monoxide Warning Combustion AIR and Vent System RequirementsReference Vent Connectors Connector must be firmly attached Gas Control Valve/Thermostat Lower Control Know the Water HEATER’S Component PartsElectronic Control Display Upper Control Air Intake Chamber Fan Burner/Manifold Door AssemblyPressure Switch HOW the Water HEATER’S Component Parts are Connected Power Anode RodSequence of Operation Water Heater OperationFILLING, Draining and Flushing the Water Heater Tank Lighting Instructions For Your Safety Read Before OperatingHotter Cooler Adjusting the Temperature on Electronic Control DisplayFault Code Retrieval Using the Electronic Control DisplayFault Code Diagnostics FV-Sense Reset Sequence Reviewing Fault CodesElectronic Control Display Electronic Control Display TroubleshootingControl Display Status Problem Solution Control Display TroubleshootingLDO-SW, OPEN, and Clean Screen YES Troubleshooting FlowchartCleaning the Combustion Chamber and Air Diverter Assembly External Inspection and CleaningCleaning the Air Intake Chamber Screen Removing the Electronic Control Display Electronic Control Display Removal / ReplacementInstalling the Electronic Control Display Removing the Powered Anode Rod Powered Anode ROD Removal / ReplacementInstalling the Powered Anode Rod Installing the Pressure Switch Pressure Switch Removal / ReplacementRemoving the Pressure Switch Removing the Transformer Transformer Removal / ReplacementInstalling the New Transformer Removing the Air Intake Chamber Box AIR Intake Chamber BOX Removal / ReplacementInstalling the Air Intake Chamber Box Installing the Fan in the Air Intake Chamber Box Pressure Wiring Harness Removal / ReplacementInstalling the New Wiring Harness Replacing the Wiring HarnessUndue Pressure or Sudden Force Removing the Fan from the Air Intake Chamber AIR Intake Chamber FAN Removal / ReplacementInstalling the Fan in the Air Intake Chamber Box Pressure Tubing Removal / Replacement Installing the Air Intake Chamber Box GAS Control Inner DOOR/MANIFOLD/BURNER Assembly Removal / ReplacementTAB Installation Caution Must Be TakenReplacing the Flame Sense/Hot Surface Igniter Assembly Flame SENSE/HOT Surface Igniter Removal / ReplacementBurner Removal / Replacement Removing Old Burner Installing New BurnerPressure Burner Orifice Removal / Replacement Removing Old Burner Orifice Installing New Burner OrificeReinstalling The Inner Door/Manifold/Burner Assembly Removing the Gas Control Valve/Thermostat GAS Control VALVE/THERMOSTAT Removal / ReplacementInstalling the Gas Control Valve/Thermostat Checking the Gas Supply Pressure Checking the GAS Supply PressureLeakage Checkpoints GAS Water Heater Sizing GuideFormulas and Conversions General InformationMM millimeters =Inches X