Reinstalling The Inner Door/Manifold/Burner Assembly
17.Insert the manifold/burner assembly in the burner chamber compartment, making sure that the tip of burner manifold tab engages in the slot of the bracket (Figure 107).
The tip end of the burner manifold MUST be placed in the slotted portion under the condensation pan to obtain proper installation (Figure 107).
18.After confirming no material of any type are between door gasket and combustion chamber shield, align the screws on the inner door with the screw holes on the combustion chamber and tighten with 1/4” nut driver or 1/4” socket & ratchet (Figure 106). After tightening the inner door screws, visually inspect area around door gasket and skirt for spaces or gaps. The door gasket MUST be sealed completely in order for the water heater to perform properly.
DO NOT OPERATE THE WATER HEATER IF THE DOOR GASKET DOES NOT CREATE A SEAL BETWEEN MANIFOLD DOOR AND COMBUSTION CHAMBER.
19.Reconnect the manifold tube to the gas control valve/thermostat (Note: Do Not apply any thread sealant at this connection). To prevent any cross threading the manifold tube should be started by hand (turn clockwise
20.Reconnect all the electrical connections to the bottom of the gas control valve/thermostat, gently pushing each connector up snapping into place (Figure 110).
21.Reconnect the electrical flag terminals and air pressure tubing to pressure switch (Figure 111).
22.Turn on the electrical and the gas supplies to the water heater. Plug in the electric connection from the transformer to the electric outlet (Figure 103).
23.Restart the water heater by following the directions on the “Lighting and Operating Instructions” label located on the front of the water heater.
24.As the burner is heating (view flames through viewport), test the manifold tube connection at the gas control valve/thermostat by brushing on an approved noncorrosive leak detection solution (IMPORTANT: Do Not splash any solution onto any electrical connections) (Figure 110).
25.Upon verifying proper operation of the water heater, replace the manifold cover/outer door.
Figure 110.
IMPORTANT: |
|
|
WHEN BRUSHING ON AN |
| GAS CONTROL |
APPROVED NONCORROSIVE |
| |
LEAK DETECTION SOLUTION, |
| VALVE/THERMOSTAT |
DO NOT SPLASH SOLUTION |
|
|
ONTO ELECTRICAL CON- |
|
|
NECTIONS. |
|
|
|
| PRESSURE |
MANIFOLD TUBE |
| SWITCH/FAN, |
| FV SENSOR | |
POWER SUPPLY | IGNITER/ | CONNECTOR |
| ||
TRANSFORMER | FLAME |
|
CONNECTOR | SENSE | DISPLAY, ANODE |
| CONNECTOR | ROD CONNECTOR |
Figure 111. |
PRESSURE |
SWITCH |
MANIFOLD |
TUBE |
49