A.O. Smith GP 6 50YPC T 100, PCG6240T403NOV 100 manual AIR Intake Chamber FAN Removal / Replacement

Page 37

AIR INTAKE CHAMBER FAN REMOVAL / REPLACEMENT

Important: Use only factory authorized replacement parts. If you lack the necessary skills to properly perform the installation, you should not proceed, but get help from a qualified service technician.

Tools required: Phillips Head Screwdriver.

Figure 68.

HOTTER COOLER

Electronic Control Display

Removing the Fan from the Air Intake Chamber:

1.Set the gas control valve/thermostat to its lowest setting by pressing the “COOLER” and “HOTTER” buttons together at the same time holding for 1 second. Then press the “COOLER” button to the lowest setting (Figure 68).

2.Turn gas control switch to the “OFF” position (located right side of the gas control valve/ thermostat) and turn off the gas supply to the unit (Figure 69).

3.Disconnect the electric connection by unplugging the transformer from the wall outlet (Figure 69).

4.Using a phillips head screwdriver, remove the two

(2) screws at the air intake chamber screen (Note: save screws for reinstallation later) (Figure 70).

5.Remove the air intake chamber screen by lifting upward (Figure 70).

6.Take note of the wire position routing around the fan inside of the air intake chamber as this wire positioning will need to be duplicated upon installation of the new fan inside the intake chamber box.

7.Remove the 2 screws securing the old fan inside the chamber (Note: save these screws for reinstallation later) (Figure 70).

8.Lift the old fan up and outward to remove from the air intake chamber (Figure 70).

9.Locate the male to female electrical connection with close pin lock on wiring harness (the white connection approximately 12” from fan).

10.To separate the electrical connection of the fan and wiring harness: press down on the back portion of the close pin lock of the electrical connection while pulling the connection in the opposite directions.

Figure 69.

ON

OFF

ON/OFF

SWITCH

UNPLUGGED

Figure 70.

SCREEN FAN

AIR INTAKE

CHAMBER BOX

37

Image 37
Contents Models ALL Technical and Warranty Questions Tools Required for servicing gas models Service HandbookBreathing Hazard Carbon Monoxide Gas Fire or Explosion HarzardTable of Contents Installation of Residential GAS Water Heater Basic Installation & OperationCarbon Monoxide Warning Combustion AIR and Vent System RequirementsReference Vent Connectors Connector must be firmly attached Electronic Control Display Upper Control Know the Water HEATER’S Component PartsGas Control Valve/Thermostat Lower Control Pressure Switch Burner/Manifold Door AssemblyAir Intake Chamber Fan HOW the Water HEATER’S Component Parts are Connected Power Anode RodSequence of Operation Water Heater OperationFILLING, Draining and Flushing the Water Heater Tank Lighting Instructions For Your Safety Read Before OperatingHotter Cooler Adjusting the Temperature on Electronic Control DisplayFault Code Diagnostics Using the Electronic Control DisplayFault Code Retrieval FV-Sense Reset Sequence Reviewing Fault CodesElectronic Control Display Electronic Control Display TroubleshootingControl Display Status Problem Solution Control Display TroubleshootingLDO-SW, OPEN, and Clean Screen YES Troubleshooting FlowchartCleaning the Air Intake Chamber Screen External Inspection and CleaningCleaning the Combustion Chamber and Air Diverter Assembly Installing the Electronic Control Display Electronic Control Display Removal / ReplacementRemoving the Electronic Control Display Removing the Powered Anode Rod Powered Anode ROD Removal / ReplacementInstalling the Powered Anode Rod Removing the Pressure Switch Pressure Switch Removal / ReplacementInstalling the Pressure Switch Removing the Transformer Transformer Removal / ReplacementInstalling the New Transformer Removing the Air Intake Chamber Box AIR Intake Chamber BOX Removal / ReplacementInstalling the Air Intake Chamber Box Installing the Fan in the Air Intake Chamber Box Pressure Wiring Harness Removal / ReplacementInstalling the New Wiring Harness Replacing the Wiring HarnessUndue Pressure or Sudden Force Removing the Fan from the Air Intake Chamber AIR Intake Chamber FAN Removal / ReplacementInstalling the Fan in the Air Intake Chamber Box Pressure Tubing Removal / Replacement Installing the Air Intake Chamber Box GAS Control Inner DOOR/MANIFOLD/BURNER Assembly Removal / ReplacementTAB Installation Caution Must Be TakenReplacing the Flame Sense/Hot Surface Igniter Assembly Flame SENSE/HOT Surface Igniter Removal / ReplacementBurner Removal / Replacement Removing Old Burner Installing New BurnerPressure Burner Orifice Removal / Replacement Removing Old Burner Orifice Installing New Burner OrificeReinstalling The Inner Door/Manifold/Burner Assembly Removing the Gas Control Valve/Thermostat GAS Control VALVE/THERMOSTAT Removal / ReplacementInstalling the Gas Control Valve/Thermostat Checking the Gas Supply Pressure Checking the GAS Supply PressureLeakage Checkpoints GAS Water Heater Sizing GuideFormulas and Conversions General InformationMM millimeters =Inches X