A.O. Smith GP 6 40YPC T 100, PCG6240T403NOV 100, PCG2J5040T3NOV 100 Basic Installation & Operation

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BASIC INSTALLATION & OPERATION

INSTALLATION OF RESIDENTIAL GAS WATER HEATER

See Labels and Installation Instructions and Use & Care Guide for clearances.

Use Draft Hood

supplied with unit

Exhaust Vent to

Ouside of Building

Union

Water

Shut-Off

Valve

Water

Supply- Cold*

*Massachusett: Install a vacuum relief in cold water line per section 19 MGL 142.

Union

To Fixtures - Hot

Expansion Tank Pressurize to Equal

Supply Water Pressure* (Relieve water pressure on the expansion tank before adjusting air

 

Tempered Water

Untempered

To Fixtures

Cold

Hot Water

 

Water

 

Inlet

Hot

 

Water

 

Outlet

 

Mixing Valve

(Set to 120°F)

Follow the Mixing Valve

Manufacturer’s Instructions

Gas

Supply

Control

Display

pressure.)

Temperature-Pressure Relief Valve

with discharge piped to an adequate drain. Do not cap or plug.

Manual Gas Shut-off Valve

Air Intake Chamber

Air is drawn in for combustion. Keep area clean and free from flammables and flammable vapors.

Gas Control Valve/Thermostat Recommended setting of 120°F.**

Do not cap or plug.

Union

Sediment Trap (Drip Leg) 3” Minimum.

FV Sensor

Bracket

6” Maximum Air Gap NOTE: Local codes

may vary.

Drain

Electrical Plug

Metal Drain Pan piped to an adequate drain. NOTE: Drain pan diameter must be at least 2 inches wider than the diameter of the water heater.

The water heater must be installed according to all local and state codes or in the absence of local and state codes, the “National Fuel Gas Code”’ ANSI Z223.1(NFPA 54)- current edition.

*NOTE: If on a well system the expansion tank should be set to the maximum pressure of the pump tank.

**White-Rodgers® gas control valve/thermostat shown in this figure.

Figure 1

6

Image 6
Contents Models ALL Technical and Warranty Questions Service Handbook Tools Required for servicing gas modelsFire or Explosion Harzard Breathing Hazard Carbon Monoxide GasTable of Contents Basic Installation & Operation Installation of Residential GAS Water HeaterCombustion AIR and Vent System Requirements Carbon Monoxide WarningReference Vent Connectors Connector must be firmly attached Know the Water HEATER’S Component Parts Electronic Control Display Upper ControlGas Control Valve/Thermostat Lower Control Burner/Manifold Door Assembly Pressure SwitchAir Intake Chamber Fan Power Anode Rod HOW the Water HEATER’S Component Parts are ConnectedWater Heater Operation Sequence of OperationFILLING, Draining and Flushing the Water Heater Tank For Your Safety Read Before Operating Lighting InstructionsAdjusting the Temperature on Electronic Control Display Hotter CoolerUsing the Electronic Control Display Fault Code DiagnosticsFault Code Retrieval Reviewing Fault Codes FV-Sense Reset SequenceElectronic Control Display Troubleshooting Electronic Control DisplayControl Display Troubleshooting Control Display Status Problem SolutionLDO-SW, OPEN, and Clean Screen Troubleshooting Flowchart YESExternal Inspection and Cleaning Cleaning the Air Intake Chamber ScreenCleaning the Combustion Chamber and Air Diverter Assembly Electronic Control Display Removal / Replacement Installing the Electronic Control DisplayRemoving the Electronic Control Display Powered Anode ROD Removal / Replacement Removing the Powered Anode RodInstalling the Powered Anode Rod Pressure Switch Removal / Replacement Removing the Pressure SwitchInstalling the Pressure Switch Transformer Removal / Replacement Removing the TransformerInstalling the New Transformer AIR Intake Chamber BOX Removal / Replacement Removing the Air Intake Chamber BoxInstalling the Air Intake Chamber Box Installing the Fan in the Air Intake Chamber Box Wiring Harness Removal / Replacement PressureReplacing the Wiring Harness Installing the New Wiring HarnessUndue Pressure or Sudden Force AIR Intake Chamber FAN Removal / Replacement Removing the Fan from the Air Intake ChamberInstalling the Fan in the Air Intake Chamber Box Pressure Tubing Removal / Replacement Installing the Air Intake Chamber Box Inner DOOR/MANIFOLD/BURNER Assembly Removal / Replacement GAS ControlInstallation Caution Must Be Taken TABFlame SENSE/HOT Surface Igniter Removal / Replacement Replacing the Flame Sense/Hot Surface Igniter AssemblyBurner Removal / Replacement Installing New Burner Removing Old BurnerPressure Burner Orifice Removal / Replacement Installing New Burner Orifice Removing Old Burner OrificeReinstalling The Inner Door/Manifold/Burner Assembly GAS Control VALVE/THERMOSTAT Removal / Replacement Removing the Gas Control Valve/ThermostatInstalling the Gas Control Valve/Thermostat Checking the GAS Supply Pressure Checking the Gas Supply PressureGAS Water Heater Sizing Guide Leakage CheckpointsGeneral Information Formulas and ConversionsMM millimeters =Inches X