A.O. Smith PCG250T403NOV 100, GAHH 40 100 HOW the Water HEATER’S Component Parts are Connected

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KNOW THE WATER HEATER’S COMPONENT PARTS

Flammable Vapor Cut Off Switch (FV Sensor) The water heater is equipped with a FV sensor, for detecting the presence of flammable vapors (e.g. spilled gasoline). When the sensor detects those vapors, the heater will shut down and not operate. If flammable vapors are detected or the sensor

is inoperative, an icon will flash on the electronic control display and the heater will go into a lockout mode. The water heater will not function again until the flammable vapors have been eliminated and the control is manually reset using a special Flammable Vapor sensor reset sequence. (Figure 16).

Figure 16.

FV Sensor

Figure 17.

Powered

Anode

Rod

Power Anode Rod

To protect the glass-lined water tank from corrosion through electrolysis, this water heater is equipped with a non sacrificial powered anode rod. Unlike conventional magnesium or aluminum anode rods used in water heaters, the powered anode does not deteriorate and is less likely to contribute to the occurrence of “Smelly (Rotten Egg) Water” (Figure 17).

HOW THE WATER HEATER’S COMPONENT PARTS ARE CONNECTED

Figure 18.

Air Intake

Gas Control

 

 

Valve / Thermostat

 

Chamber Fan

 

 

 

 

Pressure

 

 

Switch

Igniter/Flame

Sense Connector

FV

Sensor

CAUTION:

LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.

Anode

Rod

Control Display

CAUTION:

DO NOT USE AN EXTENSION CORD TO CONNECT THE TRANSFORMER TO AN ELECTRICAL OUTLET.

Power Supply

Transformer

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Contents Models ALL Technical and Warranty Questions Tools Required for servicing gas models Service HandbookBreathing Hazard Carbon Monoxide Gas Fire or Explosion HarzardTable of Contents Installation of Residential GAS Water Heater Basic Installation & OperationCarbon Monoxide Warning Combustion AIR and Vent System RequirementsReference Vent Connectors Connector must be firmly attached Electronic Control Display Upper Control Know the Water HEATER’S Component PartsGas Control Valve/Thermostat Lower Control Pressure Switch Burner/Manifold Door AssemblyAir Intake Chamber Fan HOW the Water HEATER’S Component Parts are Connected Power Anode RodSequence of Operation Water Heater OperationFILLING, Draining and Flushing the Water Heater Tank Lighting Instructions For Your Safety Read Before OperatingHotter Cooler Adjusting the Temperature on Electronic Control DisplayFault Code Diagnostics Using the Electronic Control DisplayFault Code Retrieval FV-Sense Reset Sequence Reviewing Fault CodesElectronic Control Display Electronic Control Display TroubleshootingControl Display Status Problem Solution Control Display TroubleshootingLDO-SW, OPEN, and Clean Screen YES Troubleshooting FlowchartCleaning the Air Intake Chamber Screen External Inspection and CleaningCleaning the Combustion Chamber and Air Diverter Assembly Installing the Electronic Control Display Electronic Control Display Removal / ReplacementRemoving the Electronic Control Display Removing the Powered Anode Rod Powered Anode ROD Removal / ReplacementInstalling the Powered Anode Rod Removing the Pressure Switch Pressure Switch Removal / ReplacementInstalling the Pressure Switch Removing the Transformer Transformer Removal / ReplacementInstalling the New Transformer Removing the Air Intake Chamber Box AIR Intake Chamber BOX Removal / ReplacementInstalling the Air Intake Chamber Box Installing the Fan in the Air Intake Chamber Box Pressure Wiring Harness Removal / ReplacementInstalling the New Wiring Harness Replacing the Wiring HarnessUndue Pressure or Sudden Force Removing the Fan from the Air Intake Chamber AIR Intake Chamber FAN Removal / ReplacementInstalling the Fan in the Air Intake Chamber Box Pressure Tubing Removal / Replacement Installing the Air Intake Chamber Box GAS Control Inner DOOR/MANIFOLD/BURNER Assembly Removal / ReplacementTAB Installation Caution Must Be TakenReplacing the Flame Sense/Hot Surface Igniter Assembly Flame SENSE/HOT Surface Igniter Removal / ReplacementBurner Removal / Replacement Removing Old Burner Installing New BurnerPressure Burner Orifice Removal / Replacement Removing Old Burner Orifice Installing New Burner OrificeReinstalling The Inner Door/Manifold/Burner Assembly Removing the Gas Control Valve/Thermostat GAS Control VALVE/THERMOSTAT Removal / ReplacementInstalling the Gas Control Valve/Thermostat Checking the Gas Supply Pressure Checking the GAS Supply PressureLeakage Checkpoints GAS Water Heater Sizing GuideFormulas and Conversions General InformationMM millimeters =Inches X