Removing Old Burner :
11.After noting the position of the condensation drain hole on the top of the burner. Turn the inner door/ manifold/burner assembly upside. Using a phillips head screwdriver remove the 2 screws attaching the burner to the manifold pipe (saving screws for reinstallation later) (Figure 99).
Installing New Burner :
12.Care MUST be taken to ensure the burner is installed correctly on the inner door/manifold assembly. Position the new burner upside down with the orientation of the burner’s condensation drain as shown in illustration (Figure 99).
13.Align the screw holes on the inner door/manifold assembly. Using the two screws removed in step 11, installed the new burner to the inner door/ manifold assembly (rotate the assembly to visually check the top portion of the burner assembly and confirm the orientation of the condensation drain hole on the top of the burner is toward the back as shown in the illustration) (Figure 99).
Installation Caution Must Be Taken:
14.Prior to installing the new inner door/manifold/ burner assembly, look inside the burner chamber to fully understand the correct positioning of the burner assembly and burner manifold tab. It may be necessary to use a flashlight to ensure correct placement. Care must be taken so as to not damage any electrical wiring, components or the air pressure tubing as you are installing the new inner door/manifold/burner assembly.
Extra caution should be taken to ensure that electrical wiring, air hose, fiberglass insulation nor any other object is between door gasket and combustion chamber shield.
Reinstalling The Inner Door/Manifold/Burner Assembly
15.Insert the manifold/burner assembly in the burner chamber compartment, making sure that the tip of burner manifold tab engages in the slot of the bracket (Figure 98).
The tip end of the burner manifold MUST be placed in the slotted portion under the condensation pan to obtain proper installation (Figure 98).
Figure 97. |
1/4” HEX |
HEAD SCREW |
Figure 98. |
|
INNER DOOR/ |
|
MANIFOLD/BURNER |
|
ASSEMBLY |
|
| SLOT |
INSTALL | BURNER’S |
TIP END | |
REMOVE | TAB |
|
Figure 99.
BURNER’S
CONDENSATION DRAIN
TOP VIEW
ORIENTATION OF SCOOP |
| |
TO BE ON THE SAME SIDE | VIEW PORT | |
AS THE VIEW PORT | ||
| ||
TWO SCREWS |
|
BURNER’S |
|
CONDENSATION DRAIN | BOTTOM VIEW |
|
Figure 100.
IMPORTANT: |
|
|
WHEN BRUSHING ON AN |
| GAS CONTROL |
APPROVED NONCORROSIVE |
| |
LEAK DETECTION SOLUTION, |
| VALVE/THERMOSTAT |
DO NOT SPLASH SOLUTION |
|
|
ONTO ELECTRICAL CON- |
|
|
NECTIONS. |
|
|
|
| PRESSURE |
MANIFOLD TUBE |
| SWITCH/FAN, |
| FV SENSOR | |
POWER SUPPLY | IGNITER/ | CONNECTOR |
| ||
TRANSFORMER | FLAME |
|
CONNECTOR | SENSE | DISPLAY, ANODE |
| CONNECTOR | ROD CONNECTOR |
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