A.O. Smith GAHH 50 100, PCG6240T403NOV 100, PCG2J5040T3NOV 100 manual MM millimeters =Inches X

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GENERAL INFORMATION

One pound of gas pressure is equal to 27.7 inches water column pressure

Inches of Water Column X .036091 = PSI

Inches of Water Column X .073483 = Inches of Mercury (Hg.)

Centimeters = Inches X 2.54

MM (millimeters) =Inches X 25.4

Meters = Inches X .0254

Doubling the diameter of a pipe will increase its flow capacity (approximately) 5.3 times.

Construction: Tank is constructed of steel.

The inside of the tank is constructed of a glass lining bonded to the steel. This prevents water to metal contact and rusting of the tank.

An anode rod will be installed within the tank. The hex-head plug end of the anode is visible on the top of the water heater. This metal rod offers secondary protection of the tank against corrosion where the application of glass is not possible (threaded tank openings). These areas will have small areas of water to metal contact.

All water heaters will contain at least one thermostat (to operate the heater) and one high limit (to prevent water temperatures approaching the “steam” level).

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Contents Models ALL Technical and Warranty Questions Tools Required for servicing gas models Service HandbookBreathing Hazard Carbon Monoxide Gas Fire or Explosion HarzardTable of Contents Installation of Residential GAS Water Heater Basic Installation & OperationCarbon Monoxide Warning Combustion AIR and Vent System RequirementsReference Vent Connectors Connector must be firmly attached Electronic Control Display Upper Control Know the Water HEATER’S Component PartsGas Control Valve/Thermostat Lower Control Pressure Switch Burner/Manifold Door AssemblyAir Intake Chamber Fan HOW the Water HEATER’S Component Parts are Connected Power Anode RodSequence of Operation Water Heater OperationFILLING, Draining and Flushing the Water Heater Tank Lighting Instructions For Your Safety Read Before OperatingHotter Cooler Adjusting the Temperature on Electronic Control DisplayFault Code Diagnostics Using the Electronic Control DisplayFault Code Retrieval FV-Sense Reset Sequence Reviewing Fault CodesElectronic Control Display Electronic Control Display TroubleshootingControl Display Status Problem Solution Control Display TroubleshootingLDO-SW, OPEN, and Clean Screen YES Troubleshooting FlowchartCleaning the Air Intake Chamber Screen External Inspection and CleaningCleaning the Combustion Chamber and Air Diverter Assembly Installing the Electronic Control Display Electronic Control Display Removal / ReplacementRemoving the Electronic Control Display Removing the Powered Anode Rod Powered Anode ROD Removal / ReplacementInstalling the Powered Anode Rod Removing the Pressure Switch Pressure Switch Removal / ReplacementInstalling the Pressure Switch Removing the Transformer Transformer Removal / ReplacementInstalling the New Transformer Removing the Air Intake Chamber Box AIR Intake Chamber BOX Removal / ReplacementInstalling the Air Intake Chamber Box Installing the Fan in the Air Intake Chamber Box Pressure Wiring Harness Removal / ReplacementInstalling the New Wiring Harness Replacing the Wiring HarnessUndue Pressure or Sudden Force Removing the Fan from the Air Intake Chamber AIR Intake Chamber FAN Removal / ReplacementInstalling the Fan in the Air Intake Chamber Box Pressure Tubing Removal / Replacement Installing the Air Intake Chamber Box GAS Control Inner DOOR/MANIFOLD/BURNER Assembly Removal / ReplacementTAB Installation Caution Must Be TakenReplacing the Flame Sense/Hot Surface Igniter Assembly Flame SENSE/HOT Surface Igniter Removal / ReplacementBurner Removal / Replacement Removing Old Burner Installing New BurnerPressure Burner Orifice Removal / Replacement Removing Old Burner Orifice Installing New Burner OrificeReinstalling The Inner Door/Manifold/Burner Assembly Removing the Gas Control Valve/Thermostat GAS Control VALVE/THERMOSTAT Removal / ReplacementInstalling the Gas Control Valve/Thermostat Checking the Gas Supply Pressure Checking the GAS Supply PressureLeakage Checkpoints GAS Water Heater Sizing GuideFormulas and Conversions General InformationMM millimeters =Inches X