Installing the Air Intake Chamber Box:
11.Check the position the wiring harness wire in the wiring channeling molded down the back center of the air intake chamber box (Figure 78).
12.Connect the air pressure tubing to the fitting on the bottom of the air intake chamber box and route tubing in molded inlaid of the air intake chamber box (Figure 78).
13.Reinstall the air intake chamber gasket (removed in step 7) on the back lower portion of the air intake chamber box (Figure 79).
14.Install the air intake chamber box to the combustion chamber pipe. Using a small amount of soapy water will help. Do not get any water or soapy water on any electrical connections or gas control components (see Figure 80), (NOTE:
UNDUE PRESSURE OR SUDDEN FORCE SUCH AS HAMMERING OR BEATING ON THE AIR CHAMBER BOX WITH ANY OBJECT INCLUDING YOUR HANDS WILL DAMAGE THE AIR INTAKE CHAMBER BOX AND RESULT IN FAILURE OF THE HEATER’S OPERATION).
15.Install the air intake chamber box by rotating the top of the air intake chamber box from left to right (only a few inches in both directions) while pressing on the bottom portion of the air intake chamber box. When properly installed the air intake chamber box will be in place against the water heater’s side aligning with the screw holes (Figure 80).
16.Secure the air intake chamber box to the water heater’s side by reusing the 4 screws removed in step 6 (Figure 80).
17.Reattach the air pressure tubing to the air pressure switch by pushing the tubing onto the connector until the end of the tubing pushes to the shoulder of the connector.
18.Check the air hose tubing connection to the pressure switch to ensure the tubing has not loosened up or pulled off.
19.Turn on the electrical and the gas supplies to the water heater. Plug in the electric connection from the transformer to the electric outlet (Figure 75).
20.Restart the water heater by following the directions on the “Lighting and Operating Instructions” label located on the front of the water heater.
21.Upon verifying proper operation of the water heater, replace the manifold cover/outer door.
Figure 78. | RUBBER WIRE |
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|
| |
| PROTECTOR |
|
WIRE HARNESS INSIDE |
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WIRE CHANNELING | REAR SIDE OF | |
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| |
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| THE AIR INTAKE |
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| CHAMBER BOX |
AIR PRESSURE TUBING |
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CONNECTION |
| |
Figure 79.
REINSTALL
CHAMBER GASKET
NEW AIR INTAKE
CHAMBER BOX
Figure 80.
ROTATE FROM
LEFT TO RIGHT
AND
PUSH INWARD
40