A.O. Smith PCG250T403NOV 100, GAHH 40 100 manual GAS Water Heater Sizing Guide, Leakage Checkpoints

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GAS WATER HEATER SIZING GUIDE

Use the following information as a guide to approximate the correct size water heater for the residence:

40 gallon size (28 gallon draw) for two bath residence -or one bath with an automatic clothes washer.

50 gallon size (35 gallon draw) for three bath residence - or two baths with an automatic clothes washer.

When a whirlpool tub is part of the home equipment, it is suggested that the water heater storage tank capacity be selected based on the needs of the whirlpool tub. This method of tank sizing, will in most cases, cancel all statements above concerning tank sizing.

High flow or multiple shower head installations must be sized for at least a 20 minute draw.

Table 2:

Tub Capacity to Overflow

80 gal.

90 gal.

100 gal.

110 gal.

120 gal.

130 gal.

140 gal.

150 gal.

Outlet at:

 

 

 

 

 

 

 

 

(120ºF Water) Min. Stored

80 gal.

90 gal.

100 gal.

110 gal.

120 gal.

130 gal.

140 gal.

150 gal.

Water Capacity**

 

 

 

 

 

 

 

 

(140ºF Water*) Min. Stored

65 gal.

71 gal.

80 gal.

89 gal.

98 gal.

108 gal.

117 gal.

125 gal.

Water Capacity**

 

 

 

 

 

 

 

 

(@ 160ºF Water*) Min.

54 gal.

59 gal.

66 gal.

74 gal.

82 gal.

90 gal.

97 gal.

104 gal.

Stored Water Capacity**

 

 

 

 

 

 

 

 

*A thermostatic mixing valve set for a maximum temperature of 120° F is recommended to be installed to prevent a scalding hazard.

**Based on tub water temperature of 105º

Note: Because the desired fill time is normally 10 minutes, recovery capacity is not used for this calculation. All water used is supplied by storage.

NOTE: The draw efficiency of a gas or electric water heater storage tank is considered to be 70%.

LEAKAGE CHECKPOINTS

A.

Water at the draft hood is water vapor which has

* To check where threaded portion enters tank,

 

condensed out of the combustion products. This is

insert cotton swab between jacket opening and

 

caused by a problem in the vent.

fitting. If cotton is wet, follow draining instructions

B.

*Condensation may be seen on pipes in humid

in the “Draining the Water Heater” section and then

 

weather or pipe connections may be leaking.

remove fitting. Put pipe dope or Teflon® tape on the

C.

*The powered anode rod fitting may be leaking.

threads and replace. When you are finished, follow

D.

Small amounts of water from temperature-pressure

the steps in “Filling the Water Heater” section.

 

 

 

relief valve may be due to thermal expansion or

A

C

 

high water pressure in your area.

B

 

 

E.

*The temperature-pressure relief valve may be

 

 

 

leaking at the tank fitting.

 

E

F.

Water from a drain valve may be due to the valve

 

 

being slightly opened.

 

 

G.

*The drain valve may be leaking at the tank fitting.

D

 

H.

Combustion products contain water vapor which

 

 

 

 

can condense on the cooler surfaces of the tank.

 

 

 

Droplets form and drip onto the burner or run on

 

 

 

the floor. This is common at the time of start-up

 

 

 

after installation and when incoming water is cold.

G

 

I.

Water in the water heater bottom or on the floor

 

 

may be from condensation, loose connections, or

 

H

 

the relief valve. DO NOT replace the water heater

 

 

 

until a full inspection of all possible water sources

F

I

 

is made and necessary corrective steps taken.

 

6” (152.4 mm)

 

 

 

 

Leakage from other appliances, water lines, or ground

MAXIMUM AIR GAP

 

 

 

seepage should also be checked.

Figure 122

 

53

Image 53
Contents Models ALL Technical and Warranty Questions Tools Required for servicing gas models Service HandbookBreathing Hazard Carbon Monoxide Gas Fire or Explosion HarzardTable of Contents Installation of Residential GAS Water Heater Basic Installation & OperationCarbon Monoxide Warning Combustion AIR and Vent System RequirementsReference Vent Connectors Connector must be firmly attached Gas Control Valve/Thermostat Lower Control Know the Water HEATER’S Component PartsElectronic Control Display Upper Control Air Intake Chamber Fan Burner/Manifold Door AssemblyPressure Switch HOW the Water HEATER’S Component Parts are Connected Power Anode RodSequence of Operation Water Heater OperationFILLING, Draining and Flushing the Water Heater Tank Lighting Instructions For Your Safety Read Before OperatingHotter Cooler Adjusting the Temperature on Electronic Control DisplayFault Code Retrieval Using the Electronic Control DisplayFault Code Diagnostics FV-Sense Reset Sequence Reviewing Fault CodesElectronic Control Display Electronic Control Display TroubleshootingControl Display Status Problem Solution Control Display TroubleshootingLDO-SW, OPEN, and Clean Screen YES Troubleshooting FlowchartCleaning the Combustion Chamber and Air Diverter Assembly External Inspection and CleaningCleaning the Air Intake Chamber Screen Removing the Electronic Control Display Electronic Control Display Removal / ReplacementInstalling the Electronic Control Display Removing the Powered Anode Rod Powered Anode ROD Removal / ReplacementInstalling the Powered Anode Rod Installing the Pressure Switch Pressure Switch Removal / ReplacementRemoving the Pressure Switch Removing the Transformer Transformer Removal / ReplacementInstalling the New Transformer Removing the Air Intake Chamber Box AIR Intake Chamber BOX Removal / ReplacementInstalling the Air Intake Chamber Box Installing the Fan in the Air Intake Chamber Box Pressure Wiring Harness Removal / ReplacementInstalling the New Wiring Harness Replacing the Wiring HarnessUndue Pressure or Sudden Force Removing the Fan from the Air Intake Chamber AIR Intake Chamber FAN Removal / ReplacementInstalling the Fan in the Air Intake Chamber Box Pressure Tubing Removal / Replacement Installing the Air Intake Chamber Box GAS Control Inner DOOR/MANIFOLD/BURNER Assembly Removal / ReplacementTAB Installation Caution Must Be TakenReplacing the Flame Sense/Hot Surface Igniter Assembly Flame SENSE/HOT Surface Igniter Removal / ReplacementBurner Removal / Replacement Removing Old Burner Installing New BurnerPressure Burner Orifice Removal / Replacement Removing Old Burner Orifice Installing New Burner OrificeReinstalling The Inner Door/Manifold/Burner Assembly Removing the Gas Control Valve/Thermostat GAS Control VALVE/THERMOSTAT Removal / ReplacementInstalling the Gas Control Valve/Thermostat Checking the Gas Supply Pressure Checking the GAS Supply PressureLeakage Checkpoints GAS Water Heater Sizing GuideFormulas and Conversions General InformationMM millimeters =Inches X