A.O. Smith 12 40GPC T 100, PCG6240T403NOV 100, PCG2J5040T3NOV 100, PCG2J4040T3NOV 100 Reference

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COMBUSTION AIR AND VENT SYSTEM REQUIREMENTS

All Air from Inside the Building: When additional air is to be provided to the confined area from additional room(s) within the building, the total volume of the room(s) must be of sufficient size to properly provide the necessary amount of fresh air to the water heater and other gas utilization equipment in the area. Each of the two openings shall have a minimum free area of 1 square inch per 1,000 BTUH of the total input rating of all gas utilization equipment in the confined area, but not less than 100 square inches for each opening.

CONFINED

SPACE

PERMANENT

OPENINGS

1 SQUARE

INCH/1000

BTUH

(MINIMUM

100 SQ. IN.

FOR EACH

OPENING)

Figure 3.

All Air from Outdoors: Outdoor fresh air can be provided to a confined area either directly or by the use of vertical and horizontal ducts. The fresh air can be taken from the outdoors or from crawl or attic spaces that freely communicate with the outdoors. Attic or crawl spaces cannot be closed and must be properly ventilated to the outside. Ductwork must be of the same cross-sectional area as the free area of the opening to which they connect. The minimum dimension of rectangular air ducts cannot be less than three inches. The size of each of the two openings is determined by the method in which the air is to

Minimum Free Area of Permanent Openings for Ventilation and Combustion Air Supply - All Air from Outdoors Only.

Based on total BTUH input rating for all utilizing equipment within the confined space.

 

Minimum Free Area

Reference

Opening Source

Per Opening (sq. in.)

Drawing

*Direct to outdoors

1 sq. in, per 4000 BTUH

Figure 4

Vertical Ducts

1 sq. in, per 4000 BTUH

Figure 5

Horizontal Ducts

1 sq. in, per 2000 BTUH

Figure 6

Single Opening

1 sq. in, per 3000 BTUH

Figure 7

 

 

 

Example: A water heater with an input rating of 50,000 BTUH using horizontal ducts would require each opening to have a minimum free area of 25 square inches.

Minimum free area = 50,000 BTUH x 1 sq. in. / 2000 BTUH = 25 sq. in.

*These openings connect directly with the outdoors through a ventilated attic, a ventilated crawl space, or through an outside wall.

Consult the local codes of your area for specific ventilation and combustion air requirements

ABLE VENT

TO OUTDOORS

 

INSTALL ABOVE

 

INSULATION

CONFINED

OUTLET

SPACE

AIR TO

 

 

ATTIC 1 SQ.

 

INCH PER

 

4000 BTUH

ALTERNATE

INLET AIR FROM

AIR INLET

THE CRAWL SPACE

1 SQ. INCH PER

OPEN

4000 BTUH

 

 

FOUNDATION

100 SQ. INCH MINIMUM (EACH)

VENT

 

 

ALL AIR FROM OUTDOORS: INLET AIR FROM VENTILATED

CRAWL SPACE/OUTLET AIR TO VENTILATED ATTIC

be provided. Refer to the table below to calculate the minimum free area for each opening.

Louvers and Grilles: In calculating free area for ventilation and combustion air supply openings, consideration must be given to the blocking effect of protection louvers, grilles, and screens. These devices can reduce airflow, which in turn may require larger openings to achieve the required minimum free area. Screens must not be smaller than 1/4” mesh. If the free area through a particular design of louver or grille is known, it should be used in calculating the specified free area of the opening. If the design and free area are not known, it can be assumed that most wood louvers will allow 20 - 25% of free area while metal louvers and grilles will allow 60 - 75% of free area. Louvers and grilles must be locked

CONFINED SPACE

Figure 4.

GABLE VENT

TO OUTDOORS

INSTALL ABOVE

INSULATION

OUTLET AIR TO ATTIC 1 SQ. INCH PER 4000 BTUH - 100 SQ. INCH MIN. (EACH)

INLET AIR DUCT 1 SQ. INCH PER 4000 BTUH - 100

SQ. INCH MIN. (EACH)

open or interconnected with the equipment so that they are opened automatically during equipment operation. Keep louvers and grilles clean and free of debris or other obstructions.

12” MAXIMUM

ALL AIR FROM OUTDOORS THROUGH VENTILATED ATTIC

Figure 5.

8

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Contents Models ALL Technical and Warranty Questions Service Handbook Tools Required for servicing gas modelsFire or Explosion Harzard Breathing Hazard Carbon Monoxide GasTable of Contents Basic Installation & Operation Installation of Residential GAS Water HeaterCombustion AIR and Vent System Requirements Carbon Monoxide WarningReference Vent Connectors Connector must be firmly attached Gas Control Valve/Thermostat Lower Control Know the Water HEATER’S Component PartsElectronic Control Display Upper Control Air Intake Chamber Fan Burner/Manifold Door AssemblyPressure Switch Power Anode Rod HOW the Water HEATER’S Component Parts are ConnectedWater Heater Operation Sequence of OperationFILLING, Draining and Flushing the Water Heater Tank For Your Safety Read Before Operating Lighting InstructionsAdjusting the Temperature on Electronic Control Display Hotter CoolerFault Code Retrieval Using the Electronic Control DisplayFault Code Diagnostics Reviewing Fault Codes FV-Sense Reset SequenceElectronic Control Display Troubleshooting Electronic Control DisplayControl Display Troubleshooting Control Display Status Problem SolutionLDO-SW, OPEN, and Clean Screen Troubleshooting Flowchart YESCleaning the Combustion Chamber and Air Diverter Assembly External Inspection and CleaningCleaning the Air Intake Chamber Screen Removing the Electronic Control Display Electronic Control Display Removal / ReplacementInstalling the Electronic Control Display Powered Anode ROD Removal / Replacement Removing the Powered Anode RodInstalling the Powered Anode Rod Installing the Pressure Switch Pressure Switch Removal / ReplacementRemoving the Pressure Switch Transformer Removal / Replacement Removing the TransformerInstalling the New Transformer AIR Intake Chamber BOX Removal / Replacement Removing the Air Intake Chamber BoxInstalling the Air Intake Chamber Box Installing the Fan in the Air Intake Chamber Box Wiring Harness Removal / Replacement PressureReplacing the Wiring Harness Installing the New Wiring HarnessUndue Pressure or Sudden Force AIR Intake Chamber FAN Removal / Replacement Removing the Fan from the Air Intake ChamberInstalling the Fan in the Air Intake Chamber Box Pressure Tubing Removal / Replacement Installing the Air Intake Chamber Box Inner DOOR/MANIFOLD/BURNER Assembly Removal / Replacement GAS ControlInstallation Caution Must Be Taken TABFlame SENSE/HOT Surface Igniter Removal / Replacement Replacing the Flame Sense/Hot Surface Igniter AssemblyBurner Removal / Replacement Installing New Burner Removing Old BurnerPressure Burner Orifice Removal / Replacement Installing New Burner Orifice Removing Old Burner OrificeReinstalling The Inner Door/Manifold/Burner Assembly GAS Control VALVE/THERMOSTAT Removal / Replacement Removing the Gas Control Valve/ThermostatInstalling the Gas Control Valve/Thermostat Checking the GAS Supply Pressure Checking the Gas Supply PressureGAS Water Heater Sizing Guide Leakage CheckpointsGeneral Information Formulas and ConversionsMM millimeters =Inches X