Assembly and Parts, Cont.
Drive End Cap Assembly Cont.
| 90217 |
| The Motor is held in place by two 1/2" screws. The screws should be “snug.” The brass pinion gear on | ||||
| Drive Motor | the Motor should engage the plastic Drive Gear. The wires should be securely fastened to the Control. | |||||
| 93238 | Drive Gear | The Drive Gear is assembled to the Slide Cam by means of a “keyed” opening which transfers the | ||||
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| “torque” generated by the Motor to the rest of the drive system. If the drive system becomes jammed, | ||||
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| this opening can become “rounded” causing the gear to turn, but not the Piston Slide Cam. If this | ||||
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| occurs, clear the jam and replace the Drive Gear and Piston Slide Cam (93217). | ||||
| 93219 | Piston | The cover secures the Piston Slide Cam (93217) in place and acts as a bushing for the Cam Shaft. | ||||
| Slide Cam Cover |
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| 93217 |
| This is the “heart” of the drive system. There is a threaded stainless steel shaft that runs through the | ||||
| Piston Slide Cam | main drive axle. The Drive Gear is attached at the short end and the Magnet Disc at the other end. | |||||
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| The Slide Cam is assembled inside of the Piston Slide (54202). This Cam Shaft should turn freely | ||||
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| before the Motor is assembled. | ||||
| 93583 |
| Seals the two openings on the Main Valve Body. The larger diameter opening is sealed with an O- | ||||
| Drive End Cap | Ring used as an axial or “face” seal. The | |||||
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| free of defects such as pits or scratches and also free of debris. The smaller diameter seal is | ||||
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| accomplished with an | ||||
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| on the End Cap. When assembling the End Cap to the Valve Body, care should be taken to make | ||||
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| sure the small | ||||
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| the groove in the End Cap. If misaligned, the | ||||
| 54202 |
| The Slide should move freely inside the End Cap Housing. | ||||
| Piston Slide |
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| Attaches to the Drive End Cap with two 3/4" thread cutting screws and has one | |||||
| Valve Housing | ||||||
| Assembly | groove and the face seal must be free of defects such as pits and scratches or debris. | |||||
| 53522 | Drive | The Drive Piston attaches to the Piston Slide (54202) by placing the “slot” of the Piston onto the | ||||
| Piston Assembly | matching flat of the Slide. To remove Piston, rotate Piston 90° counterclockwise. To replace Piston, | |||||
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| rotate 90° clockwise until you hear an audible “click.” See reference drawings below. | ||||
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WaterMax 60 Series Owner’s Manual | 11/10/2008 | 35 |