Conair CHS-810 This manual applies to the CHS series of Conair granulators

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This manual applies to the CHS series of Conair granulators.

This manual applies to the CHS series of Conair granulators.

Model nos. CHS-810, CHS-814, CHS-819, and CHS-824 specify the size of the cutting chamber.

Supplementary designations specify:

Read the Manual before installing and using the machine. Be careful when the knives are accessible, they are sharp, and can cause personal injury!

These Conair granulators are designed for granulating injection molded, blow molded and extruded plastic parts and scrap.

The size and performance of the granulators are designed to suit the type of waste material.

Approval must be obtained from Conair for granulating other products and materials for the warranty conditions to apply.

The granulators are designed so that maintenance and cleaning can be done quickly and easily, both routine maintenance and changing of materials.

All service must be done by trained service personnel.

This Manual contains instruction for both handling and service.

Chapter 7 contains instructions directed towards service personnel.

Chapter 11 contains accessory equipment for the machine.

Other Sections contain instructions for the operator.

The granulators are delivered with an Instruction Manual and touch-up paint.

Any modifications or conversions of the machines must be approved by Conair. This is to prevent injuries. The machine warranty and product assurance would otherwise be rendered void.

Please address any queries to the local Conair representative or Conair customer service.

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Contents CHS Tangential Feed Granulators Models CHS-810, CHS-814, CHS-819, and CHS-824Date Manual Number UGG011/0504 Serial Numbers Model Numbers 4. Safety Instructions Table of ContentsTechnical Specification InstallationWiring Diagram ServiceSpare Parts List i i l Ta b l e o f C o n t e n t s10. Layout 11. Accessories, OverviewA. Customer Service 12. Transport and Storagei v l Ta b l e o f C o n t e n t s H o w t h e G u i d e i s O r g a n i z e d . . . . . . . . . . . . 1 I n t r o d u c t i o nP u r p o s e o f t h e U s e r G u i d e . . . . . . . . . . . . . 1 AT T E N T I O NHow the Guide is Organized Purpose of the User GuideYour Responsibility as a User WARNING Voltage hazard AT T E N T I O N Read This so no One Gets Hurt1 I n t r o d u c t i o n This manual applies to the CHS series of Conair granulators Technical Specifications Technical SpecificationsTechnical Specifications l 2 Performance characteristics Hardened cutter housing2 - 2 l Technical Specifications SPECIFICATION NOTESS a f e t y S y s t e m Function DescriptionG e n e r a l Function DescriptionFunction Description Generalmodels with a conveyor, the hopper is equipped with a conveyor belt. The conveyor can be equipped with a metal detector Safety Switch Safety SystemEmergency Stop Star Knob Before Starting3 - 6 l Function Description 4 S a f e t y I n s t r u c t i o n s Safety InstructionsS a f e t y I n s t r u c t i o n s l 4 During maintenance, pull out the plug on the distribution box Safety InstructionsElectrical installation must only be done by a competent electrician If the rotor must be turned manually - do this with great careDANGER! Cutting or pinch risk DANGER! High voltageDANGER! Be careful 4 - 4 l S a f e t y I n s t r u c t i o n s I n s t a l l a t i o n I n s t a l l a t i o n l 5Pre-Start Checks I n s t a l l a t i o nTwo Hours After First Start Check the direction of rotation of the granulator motor Electrical ConnectionThe granulator should be connected by a competent electrician If any direction of rotation should be incorrectOpening the screen box Opening of Hopper, Screen Box and Granule BinOpening the hopper screen box, switch both the main switch andClose the hopper Close the screen box and install the granule binClosing the Screen Box, Granule Bin and Hopper There is a pinch risk during closing, be careful5 - 6 l M a i n t e n a n c e Operation and Daily Maintenance l 6 Operation and Daily MaintenanceMaintenance S t a r t i n g a n d S t o p i n gStarting and Stopping Operation and Daily Maintenance6 - 2 l Operation and Daily Maintenance Weekly Inspection InspectionDaily Inspection Monthly InspectionSwitch “Off” both the main switch and the switch on the granulator Cleaning6 - 4 l Operation and Daily Maintenance Re-install after cleaning 6 - 6 l Operation and Daily Maintenance Fault-FindingThe granulator does not start Operation and Daily Maintenance l 6 6 - 8 l Operation and daily maintenance S e r v i c e Removing the knives ServiceChanging the knives Changing the knivesFirst install the rear, fixed knife Installing the KnivesInstall the rotating knives 6 Install screws A with washers B, and tighten so that they hold Then install the front, fixed knife Sharpening Knives Sharpening Knives - Granulators with Open CutterGrind the cutting angle of the knives to Transmission V-Belts, Inspection, and AdjustmentThe granulator is driven by 3 V-belts Checking the V-belts Transmission continued V-belt AdjustmentCutter Housing Lubrication7 - 1 0 l Service Removal InstallingCutter Pulley/Motor Pulley Cutter Pulley7 - 1 2 l Service Spare Parts List S a f e t ySpare Parts List Ordering Spare PartsArt. no Cutting ChamberDescription Description Staggered RotorArt. no 8 - 4 l S p a r e P a r t s L i s tSpare Open RotorList PartsKnives Knives, Open Cutter8 - 6 l S p a r e P a r t s L i s t Description Screen Box Screen8 - 8 l S p a r e P a r t s L i s t Granule Bin Manual Optional Pos Qty Vaccum Suction /Blower F-7/F-158 - 1 0 l S p a r e P a r t s L i s t Art. noHopper Hopper - Noise encapsulated machine with with Conveyor 8 - 12 l S p a r e P a r t s L i s tHopper Device S p a r e P a r t s L i s t l 8 - 1Sound Cabin 8 - 14 l S p a r e P a r t s L i s t8.17 Enclosure/Body Safety 8 - 1 6 l S p a r e P a r t s L i s tW i r i n g D i a g r a m Wiring Diagram9 Wiring Diagram W i r i n g D i a g r a m l 9Wiring diagram Current Sensing Relay Relay functions and normal settingsConnection Default setting for this granulatorExample Relay Setting9 - 6 l W i r i n g D i a g r a m L a y o u t 1 0 LayoutLayout 1 0 - 2 l L a y o u t27.56in.700mm 1490mm58.66in1650mm64.96in 1790mm70.47in1 0 - 4 l L a y o u t A c c e s s o r i e s 1 1 AccessoriesA c c e s s o r i e s Ordering Spare PartsSetting Up the Knives Pre - Setting of Rotating Knives, Granulator with Open CutterInstallation of Pre-Set Knives Tighten the fastening screws, tightening torque 162.26lb-ft 220 Nm Third Fixed Knife InstallationSharpening Electrical Connection SafetyBand Conveyor The band conveyor should be connected up by an authorised electricianStarting MaintenanceTrouble-shooting If the belt moves obliquelySpare Parts for the Band Conveyor 11 - 8 l A c c e s s o r i e sTransport and Transport and StorageU n p a c k i n g a n d C h e c k i n g StoreageUnpacking and Checking Transport and storageLifting and Transport to Place of Use Positioning in Place of UseStorage Long-Term Storage/Conservation1 2 - 4 l T r a n s p o r t a n d S t o r a g e Before You Call How to Contact Customer Ser viceWe’re Here to Help From outside the United States, callWarranty Limitations Equipment GuaranteePerformance Warranty A - 2 l A p p e n d i