Conair CHS-810 manual Pre - Setting of Rotating Knives, Granulator with Open Cutter

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Pre - Setting of Rotating Knives, Granulator with Open Cutter

Pre - Setting of Rotating Knives, Granulator with Open Cutter

Knives can only be pre-set on granulators with open cutter.

The knives are pre-set on a jig.

The jig is not included when the granulator is delivered, but is

a very practical accessory.

Setting Up the Knives

✐NOTE: The knives must be sharpened before pre-setting.

When the machine is delivered, the jig is calibrated against the set screws welded solid in the granulator cutter.

The jig gives the correct clearance of 0.008 - 0.012 in.

(0.20 - 0.30 mm).

•Screw the adjustment screws on a rotating knife in somewhat.

•Put knife in the jig, with the edge downwards.

•Put an 0.008in. (0.20 mm) feeler gauge between the adjustment screws and the rear of the jig.

•Unscrew the adjustment screws until the feeler gauge begins to bind.

•The pre-setting is now completed

and the knife can be installed in the cutter.

Installation of Pre-Set Knives.

✐fastening screws must be replaced by new ones.NOTE: Each time the knives are changed, the

Install one pair of knives at a time.

•Clean the knife attachments.

•Install one pair of knives

•Install the attachment screws with washers loosely.

•Adjust the pair of knives against the outer edges of the cutter housing.

1 1 Accessories

A c c e s s o r i e s l 1 1 - 3

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Contents Models CHS-810, CHS-814, CHS-819, and CHS-824 CHS Tangential Feed GranulatorsDate Manual Number UGG011/0504 Serial Numbers Model Numbers Technical Specification Table of Contents4. Safety Instructions InstallationSpare Parts List ServiceWiring Diagram i i l Ta b l e o f C o n t e n t sA. Customer Service 11. Accessories, Overview10. Layout 12. Transport and Storagei v l Ta b l e o f C o n t e n t s P u r p o s e o f t h e U s e r G u i d e . . . . . . . . . . . . . 1 I n t r o d u c t i o nH o w t h e G u i d e i s O r g a n i z e d . . . . . . . . . . . . 1 AT T E N T I O NYour Responsibility as a User Purpose of the User GuideHow the Guide is Organized 1 I n t r o d u c t i o n AT T E N T I O N Read This so no One Gets HurtWARNING Voltage hazard This manual applies to the CHS series of Conair granulators Technical Specifications l 2 Technical SpecificationsTechnical Specifications 2 - 2 l Technical Specifications Hardened cutter housingPerformance characteristics SPECIFICATION NOTESG e n e r a l Function DescriptionS a f e t y S y s t e m Function DescriptionGeneral Function Descriptionmodels with a conveyor, the hopper is equipped with a conveyor belt. The conveyor can be equipped with a metal detector Emergency Stop Safety SystemSafety Switch Before Starting Star Knob3 - 6 l Function Description S a f e t y I n s t r u c t i o n s l 4 Safety Instructions4 S a f e t y I n s t r u c t i o n s Electrical installation must only be done by a competent electrician Safety InstructionsDuring maintenance, pull out the plug on the distribution box If the rotor must be turned manually - do this with great careDANGER! Be careful DANGER! High voltageDANGER! Cutting or pinch risk 4 - 4 l S a f e t y I n s t r u c t i o n s I n s t a l l a t i o n l 5 I n s t a l l a t i o nTwo Hours After First Start I n s t a l l a t i o nPre-Start Checks The granulator should be connected by a competent electrician Electrical ConnectionCheck the direction of rotation of the granulator motor If any direction of rotation should be incorrectOpening the hopper Opening of Hopper, Screen Box and Granule BinOpening the screen box screen box, switch both the main switch andClosing the Screen Box, Granule Bin and Hopper Close the screen box and install the granule binClose the hopper There is a pinch risk during closing, be careful5 - 6 l M a i n t e n a n c e Maintenance Operation and Daily MaintenanceOperation and Daily Maintenance l 6 S t a r t i n g a n d S t o p i n g6 - 2 l Operation and Daily Maintenance Operation and Daily MaintenanceStarting and Stopping Daily Inspection InspectionWeekly Inspection Monthly Inspection6 - 4 l Operation and Daily Maintenance CleaningSwitch “Off” both the main switch and the switch on the granulator Re-install after cleaning The granulator does not start Fault-Finding6 - 6 l Operation and Daily Maintenance Operation and Daily Maintenance l 6 6 - 8 l Operation and daily maintenance S e r v i c e Changing the knives ServiceRemoving the knives Changing the knivesInstall the rotating knives Installing the KnivesFirst install the rear, fixed knife 6 Install screws A with washers B, and tighten so that they hold Then install the front, fixed knife Sharpening Knives - Granulators with Open Cutter Sharpening KnivesGrind the cutting angle of the knives to The granulator is driven by 3 V-belts Checking the V-belts V-Belts, Inspection, and AdjustmentTransmission V-belt Adjustment Transmission continued7 - 1 0 l Service LubricationCutter Housing Cutter Pulley/Motor Pulley InstallingRemoval Cutter Pulley7 - 1 2 l Service S a f e t y Spare Parts ListOrdering Spare Parts Spare Parts ListDescription Cutting ChamberArt. no Art. no Staggered RotorDescription 8 - 4 l S p a r e P a r t s L i s tList Open RotorSpare Parts8 - 6 l S p a r e P a r t s L i s t Knives, Open CutterKnives Art. no 8 - 8 l S p a r e P a r t s L i s t ScreenScreen Box Granule Bin Manual Optional 8 - 1 0 l S p a r e P a r t s L i s t Vaccum Suction /Blower F-7/F-15Pos Qty Art. noHopper 8 - 12 l S p a r e P a r t s L i s t Hopper - Noise encapsulated machine with with ConveyorS p a r e P a r t s L i s t l 8 - 1 Hopper Device8 - 14 l S p a r e P a r t s L i s t Sound Cabin8.17 Enclosure/Body 8 - 1 6 l S p a r e P a r t s L i s t Safety9 Wiring Diagram Wiring DiagramW i r i n g D i a g r a m W i r i n g D i a g r a m l 9Wiring diagram Relay functions and normal settings Current Sensing RelayDefault setting for this granulator ConnectionRelay Setting Example9 - 6 l W i r i n g D i a g r a m 1 0 Layout L a y o u t1 0 - 2 l L a y o u t Layout1650mm64.96in 1490mm58.66in27.56in.700mm 1790mm70.47in1 0 - 4 l L a y o u t 1 1 Accessories A c c e s s o r i e sOrdering Spare Parts A c c e s s o r i e sInstallation of Pre-Set Knives Pre - Setting of Rotating Knives, Granulator with Open CutterSetting Up the Knives Tighten the fastening screws, tightening torque 162.26lb-ft 220 Nm Sharpening InstallationThird Fixed Knife Band Conveyor SafetyElectrical Connection The band conveyor should be connected up by an authorised electricianTrouble-shooting MaintenanceStarting If the belt moves obliquely11 - 8 l A c c e s s o r i e s Spare Parts for the Band ConveyorU n p a c k i n g a n d C h e c k i n g Transport and StorageTransport and StoreageLifting and Transport to Place of Use Transport and storageUnpacking and Checking Positioning in Place of UseLong-Term Storage/Conservation Storage1 2 - 4 l T r a n s p o r t a n d S t o r a g e We’re Here to Help How to Contact Customer Ser viceBefore You Call From outside the United States, callPerformance Warranty Equipment GuaranteeWarranty Limitations A - 2 l A p p e n d i