Conair CHS-810 manual Installing the Knives, First install the rear, fixed knife, Service

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Installing the Knives

8Undo and remove the socket cap screws (E) on the rear knife support rule (F).

✐NOTE: Hold the fixed knife and support rule before removing the last screw.

9Lift out the fixed knife together with the support rule.

10Clean the knife location.

11Put the support rule back loosely.

Installing the Knives

The knife attachments for both the fixed and rotating knives must be carefully cleaned.

First install the rear, fixed knife

1Install the rear fixed knife on the knife attachment.

2Screw in the socket cap screws (E), so that the support rule (F) lightly supports the knife.

3Press the knife firmly into the knife attachment to bed it down.

✐NOTE: The screws in the rear of the knife attachment are bonded in place.

✐NOTE: The knife has a fixed position and no adjustment may be done.

4Tighten screws (E), with alternating tightening torque to 29.5lb-ft (40 Nm).

Install the rotating knives.	E F

✐NOTE: When the rotating knives are installed in a granulator with open cutter, the knives must always be pre-set before installation!

Pre-setting of knives for a granulator with open cutter is best done in a special pre- setting jig. The jig is not included when the machine is delivered, but is a very practical accessory which can be ordered. The jig and knife pre-setting is described in Section 11.

7 Service

S e r v i c e l 7 - 3

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Contents Models CHS-810, CHS-814, CHS-819, and CHS-824 CHS Tangential Feed GranulatorsDate Manual Number UGG011/0504 Serial Numbers Model Numbers Installation Table of ContentsTechnical Specification 4. Safety Instructionsi i l Ta b l e o f C o n t e n t s ServiceSpare Parts List Wiring Diagram12. Transport and Storage 11. Accessories, OverviewA. Customer Service 10. Layouti v l Ta b l e o f C o n t e n t s AT T E N T I O N I n t r o d u c t i o nP u r p o s e o f t h e U s e r G u i d e . . . . . . . . . . . . . 1 H o w t h e G u i d e i s O r g a n i z e d . . . . . . . . . . . . 1Purpose of the User Guide How the Guide is OrganizedYour Responsibility as a User AT T E N T I O N Read This so no One Gets Hurt WARNING Voltage hazard1 I n t r o d u c t i o n This manual applies to the CHS series of Conair granulators Technical Specifications Technical SpecificationsTechnical Specifications l 2 SPECIFICATION NOTES Hardened cutter housing2 - 2 l Technical Specifications Performance characteristicsFunction Description Function DescriptionG e n e r a l S a f e t y S y s t e mGeneral Function Descriptionmodels with a conveyor, the hopper is equipped with a conveyor belt. The conveyor can be equipped with a metal detector Safety System Safety SwitchEmergency Stop Before Starting Star Knob3 - 6 l Function Description Safety Instructions 4 S a f e t y I n s t r u c t i o n sS a f e t y I n s t r u c t i o n s l 4 If the rotor must be turned manually - do this with great care Safety InstructionsElectrical installation must only be done by a competent electrician During maintenance, pull out the plug on the distribution boxDANGER! High voltage DANGER! Cutting or pinch riskDANGER! Be careful 4 - 4 l S a f e t y I n s t r u c t i o n s I n s t a l l a t i o n l 5 I n s t a l l a t i o nI n s t a l l a t i o n Pre-Start ChecksTwo Hours After First Start If any direction of rotation should be incorrect Electrical ConnectionThe granulator should be connected by a competent electrician Check the direction of rotation of the granulator motorscreen box, switch both the main switch and Opening of Hopper, Screen Box and Granule BinOpening the hopper Opening the screen boxThere is a pinch risk during closing, be careful Close the screen box and install the granule binClosing the Screen Box, Granule Bin and Hopper Close the hopper5 - 6 l M a i n t e n a n c e S t a r t i n g a n d S t o p i n g Operation and Daily MaintenanceMaintenance Operation and Daily Maintenance l 6Operation and Daily Maintenance Starting and Stopping6 - 2 l Operation and Daily Maintenance Monthly Inspection InspectionDaily Inspection Weekly InspectionCleaning Switch “Off” both the main switch and the switch on the granulator6 - 4 l Operation and Daily Maintenance Re-install after cleaning Fault-Finding 6 - 6 l Operation and Daily MaintenanceThe granulator does not start Operation and Daily Maintenance l 6 6 - 8 l Operation and daily maintenance S e r v i c e Changing the knives ServiceChanging the knives Removing the knivesInstalling the Knives First install the rear, fixed knifeInstall the rotating knives 6 Install screws A with washers B, and tighten so that they hold Then install the front, fixed knife Sharpening Knives - Granulators with Open Cutter Sharpening KnivesGrind the cutting angle of the knives to V-Belts, Inspection, and Adjustment TransmissionThe granulator is driven by 3 V-belts Checking the V-belts V-belt Adjustment Transmission continuedLubrication Cutter Housing7 - 1 0 l Service Cutter Pulley InstallingCutter Pulley/Motor Pulley Removal7 - 1 2 l Service S a f e t y Spare Parts ListOrdering Spare Parts Spare Parts ListCutting Chamber Art. noDescription 8 - 4 l S p a r e P a r t s L i s t Staggered RotorArt. no DescriptionParts Open RotorList SpareKnives, Open Cutter Knives8 - 6 l S p a r e P a r t s L i s t Spare Parts Screen Screen Box8 - 8 l S p a r e P a r t s L i s t Granule Bin Manual Optional Art. no Vaccum Suction /Blower F-7/F-158 - 1 0 l S p a r e P a r t s L i s t Pos QtyHopper 8 - 12 l S p a r e P a r t s L i s t Hopper - Noise encapsulated machine with with ConveyorS p a r e P a r t s L i s t l 8 - 1 Hopper Device8 - 14 l S p a r e P a r t s L i s t Sound Cabin8.17 Enclosure/Body 8 - 1 6 l S p a r e P a r t s L i s t SafetyW i r i n g D i a g r a m l 9 Wiring Diagram9 Wiring Diagram W i r i n g D i a g r a mWiring diagram Relay functions and normal settings Current Sensing RelayDefault setting for this granulator ConnectionRelay Setting Example9 - 6 l W i r i n g D i a g r a m 1 0 Layout L a y o u t1 0 - 2 l L a y o u t Layout1790mm70.47in 1490mm58.66in1650mm64.96in 27.56in.700mm1 0 - 4 l L a y o u t 1 1 Accessories A c c e s s o r i e sOrdering Spare Parts A c c e s s o r i e sPre - Setting of Rotating Knives, Granulator with Open Cutter Setting Up the KnivesInstallation of Pre-Set Knives Tighten the fastening screws, tightening torque 162.26lb-ft 220 Nm Installation Third Fixed KnifeSharpening The band conveyor should be connected up by an authorised electrician SafetyBand Conveyor Electrical ConnectionIf the belt moves obliquely MaintenanceTrouble-shooting Starting11 - 8 l A c c e s s o r i e s Spare Parts for the Band ConveyorStoreage Transport and StorageU n p a c k i n g a n d C h e c k i n g Transport andPositioning in Place of Use Transport and storageLifting and Transport to Place of Use Unpacking and CheckingLong-Term Storage/Conservation Storage1 2 - 4 l T r a n s p o r t a n d S t o r a g e From outside the United States, call How to Contact Customer Ser viceWe’re Here to Help Before You CallA - 2 l A p p e n d i Equipment GuaranteePerformance Warranty Warranty Limitations