Conair CHS-810 manual Operation and Daily Maintenance, Starting and Stopping

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Operation and Daily Maintenance

Operation and Daily Maintenance

Starting and Stopping

The main switch is located beneath the control panel on the front of the granulator.

Starting and stopping is controlled by push buttons on the control panel.

✐NOTE: Never stop the granulator before all material in the hopper and cutter housing is completely granulated.

Residual material will clog the rotor in the granulator during re-start. The motor will be overloaded and the overloading protection will trigger.

Start Emergency Stop stop

Main switch

6 - 2 l Operation and Daily Maintenance

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Contents CHS Tangential Feed Granulators Models CHS-810, CHS-814, CHS-819, and CHS-824Date Manual Number UGG011/0504 Serial Numbers Model Numbers 4. Safety Instructions Table of ContentsTechnical Specification InstallationWiring Diagram ServiceSpare Parts List i i l Ta b l e o f C o n t e n t s10. Layout 11. Accessories, OverviewA. Customer Service 12. Transport and Storagei v l Ta b l e o f C o n t e n t s H o w t h e G u i d e i s O r g a n i z e d . . . . . . . . . . . . 1 I n t r o d u c t i o nP u r p o s e o f t h e U s e r G u i d e . . . . . . . . . . . . . 1 AT T E N T I O NPurpose of the User Guide How the Guide is OrganizedYour Responsibility as a User AT T E N T I O N Read This so no One Gets Hurt WARNING Voltage hazard1 I n t r o d u c t i o n This manual applies to the CHS series of Conair granulators Technical Specifications Technical SpecificationsTechnical Specifications l 2 Performance characteristics Hardened cutter housing2 - 2 l Technical Specifications SPECIFICATION NOTESS a f e t y S y s t e m Function DescriptionG e n e r a l Function DescriptionFunction Description Generalmodels with a conveyor, the hopper is equipped with a conveyor belt. The conveyor can be equipped with a metal detector Safety System Safety SwitchEmergency Stop Star Knob Before Starting3 - 6 l Function Description Safety Instructions 4 S a f e t y I n s t r u c t i o n sS a f e t y I n s t r u c t i o n s l 4 During maintenance, pull out the plug on the distribution box Safety InstructionsElectrical installation must only be done by a competent electrician If the rotor must be turned manually - do this with great careDANGER! High voltage DANGER! Cutting or pinch riskDANGER! Be careful 4 - 4 l S a f e t y I n s t r u c t i o n s I n s t a l l a t i o n I n s t a l l a t i o n l 5I n s t a l l a t i o n Pre-Start ChecksTwo Hours After First Start Check the direction of rotation of the granulator motor Electrical ConnectionThe granulator should be connected by a competent electrician If any direction of rotation should be incorrectOpening the screen box Opening of Hopper, Screen Box and Granule BinOpening the hopper screen box, switch both the main switch andClose the hopper Close the screen box and install the granule binClosing the Screen Box, Granule Bin and Hopper There is a pinch risk during closing, be careful5 - 6 l M a i n t e n a n c e Operation and Daily Maintenance l 6 Operation and Daily MaintenanceMaintenance S t a r t i n g a n d S t o p i n gOperation and Daily Maintenance Starting and Stopping6 - 2 l Operation and Daily Maintenance Weekly Inspection InspectionDaily Inspection Monthly InspectionCleaning Switch “Off” both the main switch and the switch on the granulator6 - 4 l Operation and Daily Maintenance Re-install after cleaning Fault-Finding 6 - 6 l Operation and Daily MaintenanceThe granulator does not start Operation and Daily Maintenance l 6 6 - 8 l Operation and daily maintenance S e r v i c e Removing the knives ServiceChanging the knives Changing the knivesInstalling the Knives First install the rear, fixed knifeInstall the rotating knives 6 Install screws A with washers B, and tighten so that they hold Then install the front, fixed knife Sharpening Knives Sharpening Knives - Granulators with Open CutterGrind the cutting angle of the knives to V-Belts, Inspection, and Adjustment TransmissionThe granulator is driven by 3 V-belts Checking the V-belts Transmission continued V-belt AdjustmentLubrication Cutter Housing7 - 1 0 l Service Removal InstallingCutter Pulley/Motor Pulley Cutter Pulley7 - 1 2 l Service Spare Parts List S a f e t ySpare Parts List Ordering Spare PartsCutting Chamber Art. noDescription Description Staggered RotorArt. no 8 - 4 l S p a r e P a r t s L i s tSpare Open RotorList PartsKnives, Open Cutter Knives8 - 6 l S p a r e P a r t s L i s t Description Screen Screen Box8 - 8 l S p a r e P a r t s L i s t Granule Bin Manual Optional Pos Qty Vaccum Suction /Blower F-7/F-158 - 1 0 l S p a r e P a r t s L i s t Art. noHopper Hopper - Noise encapsulated machine with with Conveyor 8 - 12 l S p a r e P a r t s L i s tHopper Device S p a r e P a r t s L i s t l 8 - 1Sound Cabin 8 - 14 l S p a r e P a r t s L i s t8.17 Enclosure/Body Safety 8 - 1 6 l S p a r e P a r t s L i s tW i r i n g D i a g r a m Wiring Diagram9 Wiring Diagram W i r i n g D i a g r a m l 9Wiring diagram Current Sensing Relay Relay functions and normal settingsConnection Default setting for this granulatorExample Relay Setting9 - 6 l W i r i n g D i a g r a m L a y o u t 1 0 LayoutLayout 1 0 - 2 l L a y o u t27.56in.700mm 1490mm58.66in1650mm64.96in 1790mm70.47in1 0 - 4 l L a y o u t A c c e s s o r i e s 1 1 AccessoriesA c c e s s o r i e s Ordering Spare PartsPre - Setting of Rotating Knives, Granulator with Open Cutter Setting Up the KnivesInstallation of Pre-Set Knives Tighten the fastening screws, tightening torque 162.26lb-ft 220 Nm Installation Third Fixed KnifeSharpening Electrical Connection SafetyBand Conveyor The band conveyor should be connected up by an authorised electricianStarting MaintenanceTrouble-shooting If the belt moves obliquelySpare Parts for the Band Conveyor 11 - 8 l A c c e s s o r i e sTransport and Transport and StorageU n p a c k i n g a n d C h e c k i n g StoreageUnpacking and Checking Transport and storageLifting and Transport to Place of Use Positioning in Place of UseStorage Long-Term Storage/Conservation1 2 - 4 l T r a n s p o r t a n d S t o r a g e Before You Call How to Contact Customer Ser viceWe’re Here to Help From outside the United States, callWarranty Limitations Equipment GuaranteePerformance Warranty A - 2 l A p p e n d i