Conair CHS-810 manual Cleaning, Switch “Off” both the main switch and the switch on the granulator

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Cleaning

Cleaning

Clean at color change, monthly or at least once/300 hours.

Be careful when the hopper have been opened. The knives are now accessible, they are sharp, and can cause personal injury.

1Check that the hopper is empty, then stop the granulator.

Switch “Off” both the main switch and the switch on the granulator.

2Clean the outside of the hopper.

3Undo the star knobs on the hopper.

4Undo the tip chatch.

✐NOTE! The hopper is counterbalanced with one alter- native two gas springs, but hold the hopper at the same

time, so that it does not fall down out of control.

5Open/fold the hopper backwards.

6Clean the hopper´s opening.

7Lift out and clean the inner and outer flaps.

8Open the door.

9Undo and pull out the extraction pipe from the rear of the granulator. Alt. machine with extraction fan, undo the quick coupling on the outlet pipe stub.

10Remove the granule bin.

11Undo the star knobs for the screen box.

✐NOTE! Hold the screen box at the same time, so that it does not fall down out of control.

12Fold the screen box down.

13 Undo and clean the screen.

A

14 Undo and remove the blue screws (A) for the bearing cleaning holes.

15 Blow through the holes with compressed air and rotate the cutter at least one turn.

✐NOTE: When the cutter is rotated manually, do this with great care.

The knives are sharp and can cause personal injury.

6 - 4 l Operation and Daily Maintenance

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Contents CHS Tangential Feed Granulators Models CHS-810, CHS-814, CHS-819, and CHS-824Date Manual Number UGG011/0504 Serial Numbers Model Numbers Table of Contents Technical Specification4. Safety Instructions InstallationService Spare Parts ListWiring Diagram i i l Ta b l e o f C o n t e n t s11. Accessories, Overview A. Customer Service10. Layout 12. Transport and Storagei v l Ta b l e o f C o n t e n t s I n t r o d u c t i o n P u r p o s e o f t h e U s e r G u i d e . . . . . . . . . . . . . 1H o w t h e G u i d e i s O r g a n i z e d . . . . . . . . . . . . 1 AT T E N T I O NYour Responsibility as a User Purpose of the User GuideHow the Guide is Organized 1 I n t r o d u c t i o n AT T E N T I O N Read This so no One Gets HurtWARNING Voltage hazard This manual applies to the CHS series of Conair granulators Technical Specifications l 2 Technical SpecificationsTechnical Specifications Hardened cutter housing 2 - 2 l Technical SpecificationsPerformance characteristics SPECIFICATION NOTESFunction Description G e n e r a lS a f e t y S y s t e m Function DescriptionFunction Description Generalmodels with a conveyor, the hopper is equipped with a conveyor belt. The conveyor can be equipped with a metal detector Emergency Stop Safety SystemSafety Switch Star Knob Before Starting3 - 6 l Function Description S a f e t y I n s t r u c t i o n s l 4 Safety Instructions4 S a f e t y I n s t r u c t i o n s Safety Instructions Electrical installation must only be done by a competent electricianDuring maintenance, pull out the plug on the distribution box If the rotor must be turned manually - do this with great careDANGER! Be careful DANGER! High voltageDANGER! Cutting or pinch risk 4 - 4 l S a f e t y I n s t r u c t i o n s I n s t a l l a t i o n I n s t a l l a t i o n l 5Two Hours After First Start I n s t a l l a t i o nPre-Start Checks Electrical Connection The granulator should be connected by a competent electricianCheck the direction of rotation of the granulator motor If any direction of rotation should be incorrectOpening of Hopper, Screen Box and Granule Bin Opening the hopperOpening the screen box screen box, switch both the main switch andClose the screen box and install the granule bin Closing the Screen Box, Granule Bin and HopperClose the hopper There is a pinch risk during closing, be careful5 - 6 l M a i n t e n a n c e Operation and Daily Maintenance MaintenanceOperation and Daily Maintenance l 6 S t a r t i n g a n d S t o p i n g6 - 2 l Operation and Daily Maintenance Operation and Daily MaintenanceStarting and Stopping Inspection Daily InspectionWeekly Inspection Monthly Inspection6 - 4 l Operation and Daily Maintenance CleaningSwitch “Off” both the main switch and the switch on the granulator Re-install after cleaning The granulator does not start Fault-Finding6 - 6 l Operation and Daily Maintenance Operation and Daily Maintenance l 6 6 - 8 l Operation and daily maintenance S e r v i c e Service Changing the knivesRemoving the knives Changing the knivesInstall the rotating knives Installing the KnivesFirst install the rear, fixed knife 6 Install screws A with washers B, and tighten so that they hold Then install the front, fixed knife Sharpening Knives Sharpening Knives - Granulators with Open CutterGrind the cutting angle of the knives to The granulator is driven by 3 V-belts Checking the V-belts V-Belts, Inspection, and AdjustmentTransmission Transmission continued V-belt Adjustment7 - 1 0 l Service LubricationCutter Housing Installing Cutter Pulley/Motor PulleyRemoval Cutter Pulley7 - 1 2 l Service Spare Parts List S a f e t ySpare Parts List Ordering Spare PartsDescription Cutting ChamberArt. no Staggered Rotor Art. noDescription 8 - 4 l S p a r e P a r t s L i s tOpen Rotor ListSpare Parts8 - 6 l S p a r e P a r t s L i s t Knives, Open CutterKnives Transmission 8 - 8 l S p a r e P a r t s L i s t ScreenScreen Box Granule Bin Manual Optional Vaccum Suction /Blower F-7/F-15 8 - 1 0 l S p a r e P a r t s L i s tPos Qty Art. noHopper Hopper - Noise encapsulated machine with with Conveyor 8 - 12 l S p a r e P a r t s L i s tHopper Device S p a r e P a r t s L i s t l 8 - 1Sound Cabin 8 - 14 l S p a r e P a r t s L i s t8.17 Enclosure/Body Safety 8 - 1 6 l S p a r e P a r t s L i s tWiring Diagram 9 Wiring DiagramW i r i n g D i a g r a m W i r i n g D i a g r a m l 9Wiring diagram Current Sensing Relay Relay functions and normal settingsConnection Default setting for this granulatorExample Relay Setting9 - 6 l W i r i n g D i a g r a m L a y o u t 1 0 LayoutLayout 1 0 - 2 l L a y o u t1490mm58.66in 1650mm64.96in27.56in.700mm 1790mm70.47in1 0 - 4 l L a y o u t A c c e s s o r i e s 1 1 AccessoriesA c c e s s o r i e s Ordering Spare PartsInstallation of Pre-Set Knives Pre - Setting of Rotating Knives, Granulator with Open CutterSetting Up the Knives Tighten the fastening screws, tightening torque 162.26lb-ft 220 Nm Sharpening InstallationThird Fixed Knife Safety Band ConveyorElectrical Connection The band conveyor should be connected up by an authorised electricianMaintenance Trouble-shootingStarting If the belt moves obliquelySpare Parts for the Band Conveyor 11 - 8 l A c c e s s o r i e sTransport and Storage U n p a c k i n g a n d C h e c k i n gTransport and StoreageTransport and storage Lifting and Transport to Place of UseUnpacking and Checking Positioning in Place of UseStorage Long-Term Storage/Conservation1 2 - 4 l T r a n s p o r t a n d S t o r a g e How to Contact Customer Ser vice We’re Here to HelpBefore You Call From outside the United States, callEquipment Guarantee Performance WarrantyWarranty Limitations A - 2 l A p p e n d i