Conair Batch Feed Granulators CHS-810, CHS-814, CHS-819 and CHS-824, G H C A F D E, Options

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Batch Feed Granulators CHS-810, CHS-814, CHS-819 and CHS-824

Batch Feed Granulators CHS-810, CHS-814, CHS-819 and CHS-824

 G G MODELS

CHS-810 H

C

A

F

D

E

B

MODELS

 

 

CHS-810

 

CHS-814

 

 

CHS-819CHS-824
Performance characteristics

 

 

 

 

 

 

 

Throughput*

lb/hr {kg/hr}

200 {90}

 

250 {115}

 

330 {150}

400 {180}

Cutter chamber opening

in. {mm}

8.7 x 9.5

 

8.7 x 14.2

 

 

8.7 x 18.9

8.7 x 23.6

 

 

 

{220 x 240}

 

{220 x 360}

 

 

{220 x 480}

{220 x 600}

Rotor speed

rpm

 

356

 

356

 

356

356

Cutting Circle

in. {mm}

 

7.88 {200}

 

7.88 {200}

 

7.88 {200}

7.88 {200}

Standard motor power

Hp

5

 

7.5

 

10

10

Drive type

 

 

 

 

 

belt drive

 

Hopper type

 

 

hand, robot, conveyor - standard (sheet, roll, profile, side feed - optional)

Vacuum discharge side

 

 

 

 

 

 

 

 

 

 

 

 

rear

 

Screen mesh sizes

 

 

5/32, 3/16, 1/4, 5/16, 3/8, 1/2 in. {4, 5, 6, 8, 10, 12 mm}

Rotor type

 

 

 

staggered rotor - open rotor optional (except for CHS-824)

 

 

 

 

 

 

 

 

 

 

Knives

 

 

 

 

 

 

 

 

 

Number of rotating knives

3 X 2

 

3 X 3

 

 

3 X 4

3 X 5

Number of bed knives

 

2

 

2

 

2

2

Dimensions inches {mm}

 

 

 

 

 

 

 

 

A - Height - hopper closed

57 {1450}

 

57 {1450}

 

57 {1450}

57 {1450}

B - Height - hopper open

72 {1830}

 

72 {1830}

 

72 {1830}

72 {1830}

C - Width

 

 

26.75 {680}

 

31.50 {800}

 

36.25 {920}

41 {1040}

D - Base depth

 

35.5 {900}

 

35.5 {900}

 

35.5 {900}

35.5 {900}

E - Overall depth

 

54.75 {1390}

 

54.75 {1390}

 

54.75 {1390}

54.75 {1390}

F - Infeed height

 

45 {1145}

 

45 {1145}

 

45 {1145}

45 {1145}

G - Feed hopper opening - width

9.44 {240}

 

14.13 {360}

 

18.86 {480}

23.63 {600}

H - Feed hopper opening - height

10.25 {200}

 

10.25 {200}

 

10.25 {200}

10.25 {200}

 

 

 

 

 

 

 

 

 

 

Weight lb {kg}

 

 

 

 

 

 

 

 

 

Installed

 

 

750 {340}

 

794 {360}

 

1014 {460}

1279 {580}

Shipping

 

 

882 {400}

 

926 {420}

 

1169 {530}

1477 {670}

 

 

 

 

 

 

 

 

Voltages Total amps based on standard

motor

 

 

 

 

 

 

208V/3 phase/60 Hz

 

20

 

24

 

31

31

230V/3 phase/60 Hz

 

18

 

22

 

28

28

460V/3 phase/60 Hz

 

9

 

11

 

14

14

575V/3 phase/60 Hz

 

7

 

9

 

11

11

Noise level

 

 

 

 

 

 

 

 

 

With integral soundproofing

 

 

80-85 dbA

 

 

 

 

 

 

 

 

 

 

 

SPECIFICATION NOTES:

*Throughput is based on a 3/8 inch {9.53 mm} screen. Throughput rates are provided as a capacity guideline only. Throughput will vary according to size, shape, thickness and properties of the material to be cut, as well as the desired size of the granulate. Consult Conair for a material test or help determining the correct granulator model for your application.

Noise level will vary according to material type being processed and the granulator configuration. These ranges are based on tests using SPI standards.

STANDARD STAGGERED ROTOR with disposable, cassette knives

Specifications may change without notice. Check with a Conair representative for the most current information.

 

OPTIONS

 

Discharge: manual, vacuum

 

 

(standard), blower

 

Hardened cutter housing

 

Third bed knife

OPTIONAL OPEN ROTOR

3-blade open rotor

with scissor-cutting, slant knives

High RPM (512 RPM) motor

2 - 2 l Technical Specifications

MOTOR OPTIONS =standard o=optional

CHS-810 CHS-814 CHS-819 CHS-824

5 Hp

N/A

N/A

N/A

7.5 Hp

o

o

o

10 Hp

o

o

15 Hp

o

o

o

o

TPGS019/0603

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Contents CHS Tangential Feed Granulators Models CHS-810, CHS-814, CHS-819, and CHS-824Date Manual Number UGG011/0504 Serial Numbers Model Numbers Table of Contents Technical Specification4. Safety Instructions InstallationService Spare Parts ListWiring Diagram i i l Ta b l e o f C o n t e n t s11. Accessories, Overview A. Customer Service10. Layout 12. Transport and Storagei v l Ta b l e o f C o n t e n t s I n t r o d u c t i o n P u r p o s e o f t h e U s e r G u i d e . . . . . . . . . . . . . 1H o w t h e G u i d e i s O r g a n i z e d . . . . . . . . . . . . 1 AT T E N T I O NPurpose of the User Guide How the Guide is OrganizedYour Responsibility as a User AT T E N T I O N Read This so no One Gets Hurt WARNING Voltage hazard1 I n t r o d u c t i o n This manual applies to the CHS series of Conair granulators Technical Specifications Technical SpecificationsTechnical Specifications l 2 Hardened cutter housing 2 - 2 l Technical SpecificationsPerformance characteristics SPECIFICATION NOTESFunction Description G e n e r a lS a f e t y S y s t e m Function DescriptionFunction Description Generalmodels with a conveyor, the hopper is equipped with a conveyor belt. The conveyor can be equipped with a metal detector Safety System Safety SwitchEmergency Stop Star Knob Before Starting3 - 6 l Function Description Safety Instructions 4 S a f e t y I n s t r u c t i o n sS a f e t y I n s t r u c t i o n s l 4 Safety Instructions Electrical installation must only be done by a competent electricianDuring maintenance, pull out the plug on the distribution box If the rotor must be turned manually - do this with great careDANGER! High voltage DANGER! Cutting or pinch riskDANGER! Be careful 4 - 4 l S a f e t y I n s t r u c t i o n s I n s t a l l a t i o n I n s t a l l a t i o n l 5I n s t a l l a t i o n Pre-Start ChecksTwo Hours After First Start Electrical Connection The granulator should be connected by a competent electricianCheck the direction of rotation of the granulator motor If any direction of rotation should be incorrectOpening of Hopper, Screen Box and Granule Bin Opening the hopperOpening the screen box screen box, switch both the main switch andClose the screen box and install the granule bin Closing the Screen Box, Granule Bin and HopperClose the hopper There is a pinch risk during closing, be careful5 - 6 l M a i n t e n a n c e Operation and Daily Maintenance MaintenanceOperation and Daily Maintenance l 6 S t a r t i n g a n d S t o p i n gOperation and Daily Maintenance Starting and Stopping6 - 2 l Operation and Daily Maintenance Inspection Daily InspectionWeekly Inspection Monthly InspectionCleaning Switch “Off” both the main switch and the switch on the granulator6 - 4 l Operation and Daily Maintenance Re-install after cleaning Fault-Finding 6 - 6 l Operation and Daily MaintenanceThe granulator does not start Operation and Daily Maintenance l 6 6 - 8 l Operation and daily maintenance S e r v i c e Service Changing the knivesRemoving the knives Changing the knivesInstalling the Knives First install the rear, fixed knifeInstall the rotating knives 6 Install screws A with washers B, and tighten so that they hold Then install the front, fixed knife Sharpening Knives Sharpening Knives - Granulators with Open CutterGrind the cutting angle of the knives to V-Belts, Inspection, and Adjustment TransmissionThe granulator is driven by 3 V-belts Checking the V-belts Transmission continued V-belt AdjustmentLubrication Cutter Housing7 - 1 0 l Service Installing Cutter Pulley/Motor PulleyRemoval Cutter Pulley7 - 1 2 l Service Spare Parts List S a f e t ySpare Parts List Ordering Spare PartsCutting Chamber Art. noDescription Staggered Rotor Art. noDescription 8 - 4 l S p a r e P a r t s L i s tOpen Rotor ListSpare PartsKnives, Open Cutter Knives8 - 6 l S p a r e P a r t s L i s t Transmission Screen Screen Box8 - 8 l S p a r e P a r t s L i s t Granule Bin Manual Optional Vaccum Suction /Blower F-7/F-15 8 - 1 0 l S p a r e P a r t s L i s tPos Qty Art. noHopper Hopper - Noise encapsulated machine with with Conveyor 8 - 12 l S p a r e P a r t s L i s tHopper Device S p a r e P a r t s L i s t l 8 - 1Sound Cabin 8 - 14 l S p a r e P a r t s L i s t8.17 Enclosure/Body Safety 8 - 1 6 l S p a r e P a r t s L i s tWiring Diagram 9 Wiring DiagramW i r i n g D i a g r a m W i r i n g D i a g r a m l 9Wiring diagram Current Sensing Relay Relay functions and normal settingsConnection Default setting for this granulatorExample Relay Setting9 - 6 l W i r i n g D i a g r a m L a y o u t 1 0 LayoutLayout 1 0 - 2 l L a y o u t1490mm58.66in 1650mm64.96in27.56in.700mm 1790mm70.47in1 0 - 4 l L a y o u t A c c e s s o r i e s 1 1 AccessoriesA c c e s s o r i e s Ordering Spare PartsPre - Setting of Rotating Knives, Granulator with Open Cutter Setting Up the KnivesInstallation of Pre-Set Knives Tighten the fastening screws, tightening torque 162.26lb-ft 220 Nm Installation Third Fixed KnifeSharpening Safety Band ConveyorElectrical Connection The band conveyor should be connected up by an authorised electricianMaintenance Trouble-shootingStarting If the belt moves obliquelySpare Parts for the Band Conveyor 11 - 8 l A c c e s s o r i e sTransport and Storage U n p a c k i n g a n d C h e c k i n gTransport and StoreageTransport and storage Lifting and Transport to Place of UseUnpacking and Checking Positioning in Place of UseStorage Long-Term Storage/Conservation1 2 - 4 l T r a n s p o r t a n d S t o r a g e How to Contact Customer Ser vice We’re Here to HelpBefore You Call From outside the United States, callEquipment Guarantee Performance WarrantyWarranty Limitations A - 2 l A p p e n d i