Conair CHS-810 manual Transmission, V-Belts, Inspection, and Adjustment

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Transmission

Motors up to 7,5 kW

L = 0.197in. (5 mm); F = 4.45lbf. (20 N)

WARNING: Pinch risk between pulleys and V-belts.

Transmission

V-Belts, Inspection, and Adjustment

The granulator is driven by 3 V-belts.

Checking the V-belts

The tension and condition of the V-belts must be checked after 20 - 30 hours of operation at full load.

After this, check the V-belts for damage once a month. Check the belt tension every 6 months.

•Undo and remove the upper panel on the right-hand side of the granulator.

•Rotate the V-belts a few turns.

Check that the belts are intact, undamaged and uncracked.

•Check belt tension and adjust if necessary. Motors up to 7.5 kW:

•Load each one of the belts in turn with 4.45 lbf. (20 N),

centrally between the cutter and belt pulleys. It should not be possible to

11 kW motor

depress the belt more than about L = 0.197in. (5 mm); F = 6.07 lbf (27 N) 0.197 in. (5 mm).

11 kW motor:

•Load each one of the belts in turn with 6.07 lbf. (27 N), centrally between the cutter and belt pulleys. It should not be possible to depress the belt more than about 0.197 in. (5 mm).

7 - 8 l Service

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Contents CHS Tangential Feed Granulators Models CHS-810, CHS-814, CHS-819, and CHS-824Date Manual Number UGG011/0504 Serial Numbers Model Numbers Table of Contents Technical Specification4. Safety Instructions InstallationService Spare Parts ListWiring Diagram i i l Ta b l e o f C o n t e n t s11. Accessories, Overview A. Customer Service10. Layout 12. Transport and Storagei v l Ta b l e o f C o n t e n t s I n t r o d u c t i o n P u r p o s e o f t h e U s e r G u i d e . . . . . . . . . . . . . 1H o w t h e G u i d e i s O r g a n i z e d . . . . . . . . . . . . 1 AT T E N T I O NYour Responsibility as a User Purpose of the User GuideHow the Guide is Organized 1 I n t r o d u c t i o n AT T E N T I O N Read This so no One Gets HurtWARNING Voltage hazard This manual applies to the CHS series of Conair granulators Technical Specifications l 2 Technical SpecificationsTechnical Specifications Hardened cutter housing 2 - 2 l Technical SpecificationsPerformance characteristics SPECIFICATION NOTESFunction Description G e n e r a lS a f e t y S y s t e m Function DescriptionFunction Description Generalmodels with a conveyor, the hopper is equipped with a conveyor belt. The conveyor can be equipped with a metal detector Emergency Stop Safety SystemSafety Switch Star Knob Before Starting3 - 6 l Function Description S a f e t y I n s t r u c t i o n s l 4 Safety Instructions4 S a f e t y I n s t r u c t i o n s Safety Instructions Electrical installation must only be done by a competent electricianDuring maintenance, pull out the plug on the distribution box If the rotor must be turned manually - do this with great careDANGER! Be careful DANGER! High voltageDANGER! Cutting or pinch risk 4 - 4 l S a f e t y I n s t r u c t i o n s I n s t a l l a t i o n I n s t a l l a t i o n l 5Two Hours After First Start I n s t a l l a t i o nPre-Start Checks Electrical Connection The granulator should be connected by a competent electricianCheck the direction of rotation of the granulator motor If any direction of rotation should be incorrectOpening of Hopper, Screen Box and Granule Bin Opening the hopperOpening the screen box screen box, switch both the main switch andClose the screen box and install the granule bin Closing the Screen Box, Granule Bin and HopperClose the hopper There is a pinch risk during closing, be careful5 - 6 l M a i n t e n a n c e Operation and Daily Maintenance MaintenanceOperation and Daily Maintenance l 6 S t a r t i n g a n d S t o p i n g6 - 2 l Operation and Daily Maintenance Operation and Daily MaintenanceStarting and Stopping Inspection Daily InspectionWeekly Inspection Monthly Inspection6 - 4 l Operation and Daily Maintenance CleaningSwitch “Off” both the main switch and the switch on the granulator Re-install after cleaning The granulator does not start Fault-Finding6 - 6 l Operation and Daily Maintenance Operation and Daily Maintenance l 6 6 - 8 l Operation and daily maintenance S e r v i c e Service Changing the knivesRemoving the knives Changing the knivesInstall the rotating knives Installing the KnivesFirst install the rear, fixed knife 6 Install screws A with washers B, and tighten so that they hold Then install the front, fixed knife Sharpening Knives Sharpening Knives - Granulators with Open CutterGrind the cutting angle of the knives to The granulator is driven by 3 V-belts Checking the V-belts V-Belts, Inspection, and AdjustmentTransmission Transmission continued V-belt Adjustment7 - 1 0 l Service LubricationCutter Housing Installing Cutter Pulley/Motor PulleyRemoval Cutter Pulley7 - 1 2 l Service Spare Parts List S a f e t ySpare Parts List Ordering Spare PartsDescription Cutting ChamberArt. no Staggered Rotor Art. noDescription 8 - 4 l S p a r e P a r t s L i s tOpen Rotor ListSpare Parts8 - 6 l S p a r e P a r t s L i s t Knives, Open CutterKnives Transmission 8 - 8 l S p a r e P a r t s L i s t ScreenScreen Box Granule Bin Manual Optional Vaccum Suction /Blower F-7/F-15 8 - 1 0 l S p a r e P a r t s L i s tPos Qty Art. noHopper Hopper - Noise encapsulated machine with with Conveyor 8 - 12 l S p a r e P a r t s L i s tHopper Device S p a r e P a r t s L i s t l 8 - 1Sound Cabin 8 - 14 l S p a r e P a r t s L i s t8.17 Enclosure/Body Safety 8 - 1 6 l S p a r e P a r t s L i s tWiring Diagram 9 Wiring DiagramW i r i n g D i a g r a m W i r i n g D i a g r a m l 9Wiring diagram Current Sensing Relay Relay functions and normal settingsConnection Default setting for this granulatorExample Relay Setting9 - 6 l W i r i n g D i a g r a m L a y o u t 1 0 LayoutLayout 1 0 - 2 l L a y o u t1490mm58.66in 1650mm64.96in27.56in.700mm 1790mm70.47in1 0 - 4 l L a y o u t A c c e s s o r i e s 1 1 AccessoriesA c c e s s o r i e s Ordering Spare PartsInstallation of Pre-Set Knives Pre - Setting of Rotating Knives, Granulator with Open CutterSetting Up the Knives Tighten the fastening screws, tightening torque 162.26lb-ft 220 Nm Sharpening InstallationThird Fixed Knife Safety Band ConveyorElectrical Connection The band conveyor should be connected up by an authorised electricianMaintenance Trouble-shootingStarting If the belt moves obliquelySpare Parts for the Band Conveyor 11 - 8 l A c c e s s o r i e sTransport and Storage U n p a c k i n g a n d C h e c k i n gTransport and StoreageTransport and storage Lifting and Transport to Place of UseUnpacking and Checking Positioning in Place of UseStorage Long-Term Storage/Conservation1 2 - 4 l T r a n s p o r t a n d S t o r a g e How to Contact Customer Ser vice We’re Here to HelpBefore You Call From outside the United States, callEquipment Guarantee Performance WarrantyWarranty Limitations A - 2 l A p p e n d i