Conair CHS-810 manual Transport and storage, Lifting and Transport to Place of Use, General

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Transport and storage

Transport and storage

General

The machine should be transported by trained personnel.

The machine is delivered packed in protective plastic foil, fixed to a pallet with straps.

Unpacking and Checking

•Check that the machine has not been damaged during transport.

✐NOTE: Report any damage to the forwarding agent.

•Do not unpack the machine before it has been transported to where it is going to be used.

•Check with the delivery note that the delivery is complete.

Lifting and Transport to Place of Use

The machine weighs incl. packaging, approx. 1036.17 - 1322.77lbs.

(470 - 600 kg). Space requirements, see Layout, Section 10 The machine can

be lifted and handled with a fork-lift truck.

The lower part of the machine has two openings on the right-hand side which accommodate a fork-lift truck.

Drive in a fork-lift truck as far as possible (until the bends in the forks touch the machine), and then lift the machine.

Positioning in Place of Use

See Installation, Section 5.

1 2 - 2 l T r a n s p o r t a n d S t o r a g e

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Contents CHS Tangential Feed Granulators Models CHS-810, CHS-814, CHS-819, and CHS-824Date Manual Number UGG011/0504 Serial Numbers Model Numbers Table of Contents Technical Specification4. Safety Instructions InstallationService Spare Parts ListWiring Diagram i i l Ta b l e o f C o n t e n t s11. Accessories, Overview A. Customer Service10. Layout 12. Transport and Storagei v l Ta b l e o f C o n t e n t s I n t r o d u c t i o n P u r p o s e o f t h e U s e r G u i d e . . . . . . . . . . . . . 1H o w t h e G u i d e i s O r g a n i z e d . . . . . . . . . . . . 1 AT T E N T I O NPurpose of the User Guide How the Guide is OrganizedYour Responsibility as a User AT T E N T I O N Read This so no One Gets Hurt WARNING Voltage hazard1 I n t r o d u c t i o n This manual applies to the CHS series of Conair granulators Technical Specifications Technical SpecificationsTechnical Specifications l 2 Hardened cutter housing 2 - 2 l Technical SpecificationsPerformance characteristics SPECIFICATION NOTESFunction Description G e n e r a lS a f e t y S y s t e m Function DescriptionFunction Description Generalmodels with a conveyor, the hopper is equipped with a conveyor belt. The conveyor can be equipped with a metal detector Safety System Safety SwitchEmergency Stop Star Knob Before Starting3 - 6 l Function Description Safety Instructions 4 S a f e t y I n s t r u c t i o n sS a f e t y I n s t r u c t i o n s l 4 Safety Instructions Electrical installation must only be done by a competent electricianDuring maintenance, pull out the plug on the distribution box If the rotor must be turned manually - do this with great careDANGER! High voltage DANGER! Cutting or pinch riskDANGER! Be careful 4 - 4 l S a f e t y I n s t r u c t i o n s I n s t a l l a t i o n I n s t a l l a t i o n l 5I n s t a l l a t i o n Pre-Start ChecksTwo Hours After First Start Electrical Connection The granulator should be connected by a competent electricianCheck the direction of rotation of the granulator motor If any direction of rotation should be incorrectOpening of Hopper, Screen Box and Granule Bin Opening the hopperOpening the screen box screen box, switch both the main switch andClose the screen box and install the granule bin Closing the Screen Box, Granule Bin and HopperClose the hopper There is a pinch risk during closing, be careful5 - 6 l M a i n t e n a n c e Operation and Daily Maintenance MaintenanceOperation and Daily Maintenance l 6 S t a r t i n g a n d S t o p i n gOperation and Daily Maintenance Starting and Stopping6 - 2 l Operation and Daily Maintenance Inspection Daily InspectionWeekly Inspection Monthly InspectionCleaning Switch “Off” both the main switch and the switch on the granulator6 - 4 l Operation and Daily Maintenance Re-install after cleaning Fault-Finding 6 - 6 l Operation and Daily MaintenanceThe granulator does not start Operation and Daily Maintenance l 6 6 - 8 l Operation and daily maintenance S e r v i c e Service Changing the knivesRemoving the knives Changing the knivesInstalling the Knives First install the rear, fixed knifeInstall the rotating knives 6 Install screws A with washers B, and tighten so that they hold Then install the front, fixed knife Sharpening Knives Sharpening Knives - Granulators with Open CutterGrind the cutting angle of the knives to V-Belts, Inspection, and Adjustment TransmissionThe granulator is driven by 3 V-belts Checking the V-belts Transmission continued V-belt AdjustmentLubrication Cutter Housing7 - 1 0 l Service Installing Cutter Pulley/Motor PulleyRemoval Cutter Pulley7 - 1 2 l Service Spare Parts List S a f e t ySpare Parts List Ordering Spare PartsCutting Chamber Art. noDescription Staggered Rotor Art. noDescription 8 - 4 l S p a r e P a r t s L i s tOpen Rotor ListSpare PartsKnives, Open Cutter Knives8 - 6 l S p a r e P a r t s L i s t Transmission Screen Screen Box8 - 8 l S p a r e P a r t s L i s t Granule Bin Manual Optional Vaccum Suction /Blower F-7/F-15 8 - 1 0 l S p a r e P a r t s L i s tPos Qty Art. noHopper Hopper - Noise encapsulated machine with with Conveyor 8 - 12 l S p a r e P a r t s L i s tHopper Device S p a r e P a r t s L i s t l 8 - 1Sound Cabin 8 - 14 l S p a r e P a r t s L i s t8.17 Enclosure/Body Safety 8 - 1 6 l S p a r e P a r t s L i s tWiring Diagram 9 Wiring DiagramW i r i n g D i a g r a m W i r i n g D i a g r a m l 9Wiring diagram Current Sensing Relay Relay functions and normal settingsConnection Default setting for this granulatorExample Relay Setting9 - 6 l W i r i n g D i a g r a m L a y o u t 1 0 LayoutLayout 1 0 - 2 l L a y o u t1490mm58.66in 1650mm64.96in27.56in.700mm 1790mm70.47in1 0 - 4 l L a y o u t A c c e s s o r i e s 1 1 AccessoriesA c c e s s o r i e s Ordering Spare PartsPre - Setting of Rotating Knives, Granulator with Open Cutter Setting Up the KnivesInstallation of Pre-Set Knives Tighten the fastening screws, tightening torque 162.26lb-ft 220 Nm Installation Third Fixed KnifeSharpening Safety Band ConveyorElectrical Connection The band conveyor should be connected up by an authorised electricianMaintenance Trouble-shootingStarting If the belt moves obliquelySpare Parts for the Band Conveyor 11 - 8 l A c c e s s o r i e sTransport and Storage U n p a c k i n g a n d C h e c k i n gTransport and StoreageTransport and storage Lifting and Transport to Place of UseUnpacking and Checking Positioning in Place of UseStorage Long-Term Storage/Conservation1 2 - 4 l T r a n s p o r t a n d S t o r a g e How to Contact Customer Ser vice We’re Here to HelpBefore You Call From outside the United States, callEquipment Guarantee Performance WarrantyWarranty Limitations A - 2 l A p p e n d i