Conair CHS-810 Safety Instructions, During maintenance, pull out the plug on the distribution box

Page 20

Safety Instructions

Conair granulators are designed for granulating injection moulded, blow moulded and extruded plastic waste.

The specific technical data for this machine, concerning power and perfor-mance etc. is described in detail in Section 2.

The granulator is equipped with safety switches, which are described in Section 3.2.

Follow the instructions in this manual to avoid personal injury and damage to machine components.

Always follow these safety measures when handling the granulator.

•Electrical installation must only be done by a competent electrician!

•Before the granulator is opened for servicing and maintenance. Always disconnect the power with both the main switch and the switch on the granulator.

•Never put any part of your body through the granulator open- ings, unless both the main switch and the switch on the granu- lator are in “Off” (0) position.

•Be careful with the knives, they are sharp and can cause per- sonal injury.

• If the rotor must be turned manually – do this with great care!

•Observe care when opening or closing the hopper and screen- box, so as not to trap parts of the body.

•The granulator should not be able to start before the hopper and screen box are properly closed.

•Never remove protective guards or pipes adjacent to the out- let/granule bin.

•Granulators with belt conveyors! Observe care so that convey- or belts with dogs do not grip clothing, or arms and feet.

• During maintenance, pull out the plug on the distribution box.

4 - 2 l S a f e t y I n s t r u c t i o n s

Image 20

Contents CHS Tangential Feed Granulators Models CHS-810, CHS-814, CHS-819, and CHS-824Date Manual Number UGG011/0504 Serial Numbers Model Numbers Table of Contents Technical Specification4. Safety Instructions InstallationService Spare Parts ListWiring Diagram i i l Ta b l e o f C o n t e n t s11. Accessories, Overview A. Customer Service10. Layout 12. Transport and Storagei v l Ta b l e o f C o n t e n t s I n t r o d u c t i o n P u r p o s e o f t h e U s e r G u i d e . . . . . . . . . . . . . 1H o w t h e G u i d e i s O r g a n i z e d . . . . . . . . . . . . 1 AT T E N T I O NYour Responsibility as a User Purpose of the User GuideHow the Guide is Organized 1 I n t r o d u c t i o n AT T E N T I O N Read This so no One Gets HurtWARNING Voltage hazard This manual applies to the CHS series of Conair granulators Technical Specifications l 2 Technical SpecificationsTechnical Specifications Hardened cutter housing 2 - 2 l Technical SpecificationsPerformance characteristics SPECIFICATION NOTESFunction Description G e n e r a lS a f e t y S y s t e m Function DescriptionFunction Description Generalmodels with a conveyor, the hopper is equipped with a conveyor belt. The conveyor can be equipped with a metal detector Emergency Stop Safety SystemSafety Switch Star Knob Before Starting3 - 6 l Function Description S a f e t y I n s t r u c t i o n s l 4 Safety Instructions4 S a f e t y I n s t r u c t i o n s Safety Instructions Electrical installation must only be done by a competent electricianDuring maintenance, pull out the plug on the distribution box If the rotor must be turned manually - do this with great careDANGER! Be careful DANGER! High voltageDANGER! Cutting or pinch risk 4 - 4 l S a f e t y I n s t r u c t i o n s I n s t a l l a t i o n I n s t a l l a t i o n l 5Two Hours After First Start I n s t a l l a t i o nPre-Start Checks Electrical Connection The granulator should be connected by a competent electricianCheck the direction of rotation of the granulator motor If any direction of rotation should be incorrectOpening of Hopper, Screen Box and Granule Bin Opening the hopperOpening the screen box screen box, switch both the main switch andClose the screen box and install the granule bin Closing the Screen Box, Granule Bin and HopperClose the hopper There is a pinch risk during closing, be careful5 - 6 l M a i n t e n a n c e Operation and Daily Maintenance MaintenanceOperation and Daily Maintenance l 6 S t a r t i n g a n d S t o p i n g6 - 2 l Operation and Daily Maintenance Operation and Daily MaintenanceStarting and Stopping Inspection Daily InspectionWeekly Inspection Monthly Inspection6 - 4 l Operation and Daily Maintenance CleaningSwitch “Off” both the main switch and the switch on the granulator Re-install after cleaning The granulator does not start Fault-Finding6 - 6 l Operation and Daily Maintenance Operation and Daily Maintenance l 6 6 - 8 l Operation and daily maintenance S e r v i c e Service Changing the knivesRemoving the knives Changing the knivesInstall the rotating knives Installing the KnivesFirst install the rear, fixed knife 6 Install screws A with washers B, and tighten so that they hold Then install the front, fixed knife Sharpening Knives Sharpening Knives - Granulators with Open CutterGrind the cutting angle of the knives to The granulator is driven by 3 V-belts Checking the V-belts V-Belts, Inspection, and AdjustmentTransmission Transmission continued V-belt Adjustment7 - 1 0 l Service LubricationCutter Housing Installing Cutter Pulley/Motor PulleyRemoval Cutter Pulley7 - 1 2 l Service Spare Parts List S a f e t ySpare Parts List Ordering Spare PartsDescription Cutting ChamberArt. no Staggered Rotor Art. noDescription 8 - 4 l S p a r e P a r t s L i s tOpen Rotor ListSpare Parts8 - 6 l S p a r e P a r t s L i s t Knives, Open CutterKnives Transmission 8 - 8 l S p a r e P a r t s L i s t ScreenScreen Box Granule Bin Manual Optional Vaccum Suction /Blower F-7/F-15 8 - 1 0 l S p a r e P a r t s L i s tPos Qty Art. noHopper Hopper - Noise encapsulated machine with with Conveyor 8 - 12 l S p a r e P a r t s L i s tHopper Device S p a r e P a r t s L i s t l 8 - 1Sound Cabin 8 - 14 l S p a r e P a r t s L i s t8.17 Enclosure/Body Safety 8 - 1 6 l S p a r e P a r t s L i s tWiring Diagram 9 Wiring DiagramW i r i n g D i a g r a m W i r i n g D i a g r a m l 9Wiring diagram Current Sensing Relay Relay functions and normal settingsConnection Default setting for this granulatorExample Relay Setting9 - 6 l W i r i n g D i a g r a m L a y o u t 1 0 LayoutLayout 1 0 - 2 l L a y o u t1490mm58.66in 1650mm64.96in27.56in.700mm 1790mm70.47in1 0 - 4 l L a y o u t A c c e s s o r i e s 1 1 AccessoriesA c c e s s o r i e s Ordering Spare PartsInstallation of Pre-Set Knives Pre - Setting of Rotating Knives, Granulator with Open CutterSetting Up the Knives Tighten the fastening screws, tightening torque 162.26lb-ft 220 Nm Sharpening InstallationThird Fixed Knife Safety Band ConveyorElectrical Connection The band conveyor should be connected up by an authorised electricianMaintenance Trouble-shootingStarting If the belt moves obliquelySpare Parts for the Band Conveyor 11 - 8 l A c c e s s o r i e sTransport and Storage U n p a c k i n g a n d C h e c k i n gTransport and StoreageTransport and storage Lifting and Transport to Place of UseUnpacking and Checking Positioning in Place of UseStorage Long-Term Storage/Conservation1 2 - 4 l T r a n s p o r t a n d S t o r a g e How to Contact Customer Ser vice We’re Here to HelpBefore You Call From outside the United States, callEquipment Guarantee Performance WarrantyWarranty Limitations A - 2 l A p p e n d i