Conair CHS-810 manual AT T E N T I O N Read This so no One Gets Hurt, WARNING Voltage hazard

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AT T E N T I O N :

AT T E N T I O N :

Read This so no One Gets Hurt

We design equipment with the user’s safety in mind. You can avoid the potential hazards identified on this machine by following the procedures outlined below and elsewhere in the User Guide.

WARNING: Improper installation, operation or ser vicing may result in equipment damage or personal injur y.

This equipment should be installed, adjusted, and serviced by qualified technical personnel who are familiar with the construction, operation and potential hazards of this type of machine.

All wiring, disconnects and fuses should be installed by qualified elec- trical technicians in accordance with electrical codes in your region. Always maintain a safe ground. Do not operate the equipment at power levels other than what is specified on the the machine serial tag and data plate.

WARNING: Voltage hazard

This equipment is powered by three-phase alternating current, as specified on the machine serial tag and data plate.

A properly sized conductive ground wire from the incoming power supply must be connected to the chassis ground terminal inside the electrical enclosure. Improper grounding can result in severe personal injury and erratic machine operation.

Always disconnect and lock out the incoming main power source before opening the electrical enclosure or performing non-standard operating procedures, such as routine maintenance. Only qualified personnel should perform troubleshooting procedures that require access to the electrical enclosure while power is on.

1 I n t r o d u c t i o n

I n t r o d u c t i o n l 1 - 3

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Contents Models CHS-810, CHS-814, CHS-819, and CHS-824 CHS Tangential Feed GranulatorsDate Manual Number UGG011/0504 Serial Numbers Model Numbers Technical Specification Table of Contents4. Safety Instructions InstallationSpare Parts List ServiceWiring Diagram i i l Ta b l e o f C o n t e n t sA. Customer Service 11. Accessories, Overview10. Layout 12. Transport and Storagei v l Ta b l e o f C o n t e n t s P u r p o s e o f t h e U s e r G u i d e . . . . . . . . . . . . . 1 I n t r o d u c t i o nH o w t h e G u i d e i s O r g a n i z e d . . . . . . . . . . . . 1 AT T E N T I O NPurpose of the User Guide How the Guide is OrganizedYour Responsibility as a User AT T E N T I O N Read This so no One Gets Hurt WARNING Voltage hazard1 I n t r o d u c t i o n This manual applies to the CHS series of Conair granulators Technical Specifications Technical SpecificationsTechnical Specifications l 2 2 - 2 l Technical Specifications Hardened cutter housingPerformance characteristics SPECIFICATION NOTESG e n e r a l Function DescriptionS a f e t y S y s t e m Function DescriptionGeneral Function Descriptionmodels with a conveyor, the hopper is equipped with a conveyor belt. The conveyor can be equipped with a metal detector Safety System Safety SwitchEmergency Stop Before Starting Star Knob3 - 6 l Function Description Safety Instructions 4 S a f e t y I n s t r u c t i o n sS a f e t y I n s t r u c t i o n s l 4 Electrical installation must only be done by a competent electrician Safety InstructionsDuring maintenance, pull out the plug on the distribution box If the rotor must be turned manually - do this with great careDANGER! High voltage DANGER! Cutting or pinch riskDANGER! Be careful 4 - 4 l S a f e t y I n s t r u c t i o n s I n s t a l l a t i o n l 5 I n s t a l l a t i o nI n s t a l l a t i o n Pre-Start ChecksTwo Hours After First Start The granulator should be connected by a competent electrician Electrical ConnectionCheck the direction of rotation of the granulator motor If any direction of rotation should be incorrectOpening the hopper Opening of Hopper, Screen Box and Granule BinOpening the screen box screen box, switch both the main switch andClosing the Screen Box, Granule Bin and Hopper Close the screen box and install the granule binClose the hopper There is a pinch risk during closing, be careful5 - 6 l M a i n t e n a n c e Maintenance Operation and Daily MaintenanceOperation and Daily Maintenance l 6 S t a r t i n g a n d S t o p i n gOperation and Daily Maintenance Starting and Stopping6 - 2 l Operation and Daily Maintenance Daily Inspection InspectionWeekly Inspection Monthly InspectionCleaning Switch “Off” both the main switch and the switch on the granulator6 - 4 l Operation and Daily Maintenance Re-install after cleaning Fault-Finding 6 - 6 l Operation and Daily MaintenanceThe granulator does not start Operation and Daily Maintenance l 6 6 - 8 l Operation and daily maintenance S e r v i c e Changing the knives ServiceRemoving the knives Changing the knivesInstalling the Knives First install the rear, fixed knifeInstall the rotating knives 6 Install screws A with washers B, and tighten so that they hold Then install the front, fixed knife Sharpening Knives - Granulators with Open Cutter Sharpening KnivesGrind the cutting angle of the knives to V-Belts, Inspection, and Adjustment TransmissionThe granulator is driven by 3 V-belts Checking the V-belts V-belt Adjustment Transmission continuedLubrication Cutter Housing7 - 1 0 l Service Cutter Pulley/Motor Pulley InstallingRemoval Cutter Pulley7 - 1 2 l Service S a f e t y Spare Parts ListOrdering Spare Parts Spare Parts ListCutting Chamber Art. noDescription Art. no Staggered RotorDescription 8 - 4 l S p a r e P a r t s L i s tList Open RotorSpare PartsKnives, Open Cutter Knives8 - 6 l S p a r e P a r t s L i s t Art. no Screen Screen Box8 - 8 l S p a r e P a r t s L i s t Granule Bin Manual Optional 8 - 1 0 l S p a r e P a r t s L i s t Vaccum Suction /Blower F-7/F-15Pos Qty Art. noHopper 8 - 12 l S p a r e P a r t s L i s t Hopper - Noise encapsulated machine with with ConveyorS p a r e P a r t s L i s t l 8 - 1 Hopper Device8 - 14 l S p a r e P a r t s L i s t Sound Cabin8.17 Enclosure/Body 8 - 1 6 l S p a r e P a r t s L i s t Safety9 Wiring Diagram Wiring DiagramW i r i n g D i a g r a m W i r i n g D i a g r a m l 9Wiring diagram Relay functions and normal settings Current Sensing RelayDefault setting for this granulator ConnectionRelay Setting Example9 - 6 l W i r i n g D i a g r a m 1 0 Layout L a y o u t1 0 - 2 l L a y o u t Layout1650mm64.96in 1490mm58.66in27.56in.700mm 1790mm70.47in1 0 - 4 l L a y o u t 1 1 Accessories A c c e s s o r i e sOrdering Spare Parts A c c e s s o r i e sPre - Setting of Rotating Knives, Granulator with Open Cutter Setting Up the KnivesInstallation of Pre-Set Knives Tighten the fastening screws, tightening torque 162.26lb-ft 220 Nm Installation Third Fixed KnifeSharpening Band Conveyor SafetyElectrical Connection The band conveyor should be connected up by an authorised electricianTrouble-shooting MaintenanceStarting If the belt moves obliquely11 - 8 l A c c e s s o r i e s Spare Parts for the Band ConveyorU n p a c k i n g a n d C h e c k i n g Transport and StorageTransport and StoreageLifting and Transport to Place of Use Transport and storageUnpacking and Checking Positioning in Place of UseLong-Term Storage/Conservation Storage1 2 - 4 l T r a n s p o r t a n d S t o r a g e We’re Here to Help How to Contact Customer Ser viceBefore You Call From outside the United States, callPerformance Warranty Equipment GuaranteeWarranty Limitations A - 2 l A p p e n d i