Conair CHS-810 Service, Spare Parts List, Wiring Diagram, i i l Ta b l e o f C o n t e n t s

Page 4

7.

Service

 

 

Changing the knives

7-2

 

Removing the knives

7-2

 

Installing the knives

7-3

 

Sharpening the knives

7-6

 

Granulator with Open Cutter

7-6

 

Transmission

7-8

 

Inspection and Adjustment of Drive Belts

7-8

 

Lubrication

7-10

 

Cutter and Motor Pulleys

7-11

 

Removal/Installing

7-11

8.

Spare Parts List

 

 

Cutting Chamber

8-3

 

Staggered Rotor

8-4

 

Open Rotor

8-5

 

Knives

8-6

 

Knives, Open Rotor

8-6

 

Transmission

8-7

 

Screen

8-8

 

Screen Box

8-8

 

Outfeed, Granule Bin Manual

8-9

 

Vaccum Suction/Blower F-7/F-5

8-10

 

Hopper

8-11

 

Hopper - Noise encapsulated machine with extraction fan

8-12

 

Hopper Device

8-13

 

Sound Cabin

8-14

 

Enclosure/Body

8-15

 

Safety

8-16

9.

Wiring Diagram

 

 

Wiring Diagram

9-2

 

Current sensing relay

9-3

 

Connection

9-4

 

Example

9-5

i i l Ta b l e o f C o n t e n t s

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Contents CHS Tangential Feed Granulators Models CHS-810, CHS-814, CHS-819, and CHS-824Date Manual Number UGG011/0504 Serial Numbers Model Numbers Table of Contents Technical Specification4. Safety Instructions InstallationService Spare Parts ListWiring Diagram i i l Ta b l e o f C o n t e n t s11. Accessories, Overview A. Customer Service10. Layout 12. Transport and Storagei v l Ta b l e o f C o n t e n t s I n t r o d u c t i o n P u r p o s e o f t h e U s e r G u i d e . . . . . . . . . . . . . 1H o w t h e G u i d e i s O r g a n i z e d . . . . . . . . . . . . 1 AT T E N T I O NHow the Guide is Organized Purpose of the User GuideYour Responsibility as a User WARNING Voltage hazard AT T E N T I O N Read This so no One Gets Hurt1 I n t r o d u c t i o n This manual applies to the CHS series of Conair granulators Technical Specifications Technical SpecificationsTechnical Specifications l 2 Hardened cutter housing 2 - 2 l Technical SpecificationsPerformance characteristics SPECIFICATION NOTESFunction Description G e n e r a lS a f e t y S y s t e m Function DescriptionFunction Description Generalmodels with a conveyor, the hopper is equipped with a conveyor belt. The conveyor can be equipped with a metal detector Safety Switch Safety SystemEmergency Stop Star Knob Before Starting3 - 6 l Function Description 4 S a f e t y I n s t r u c t i o n s Safety InstructionsS a f e t y I n s t r u c t i o n s l 4 Safety Instructions Electrical installation must only be done by a competent electricianDuring maintenance, pull out the plug on the distribution box If the rotor must be turned manually - do this with great careDANGER! Cutting or pinch risk DANGER! High voltageDANGER! Be careful 4 - 4 l S a f e t y I n s t r u c t i o n s I n s t a l l a t i o n I n s t a l l a t i o n l 5Pre-Start Checks I n s t a l l a t i o nTwo Hours After First Start Electrical Connection The granulator should be connected by a competent electricianCheck the direction of rotation of the granulator motor If any direction of rotation should be incorrectOpening of Hopper, Screen Box and Granule Bin Opening the hopperOpening the screen box screen box, switch both the main switch andClose the screen box and install the granule bin Closing the Screen Box, Granule Bin and HopperClose the hopper There is a pinch risk during closing, be careful5 - 6 l M a i n t e n a n c e Operation and Daily Maintenance MaintenanceOperation and Daily Maintenance l 6 S t a r t i n g a n d S t o p i n gStarting and Stopping Operation and Daily Maintenance6 - 2 l Operation and Daily Maintenance Inspection Daily InspectionWeekly Inspection Monthly InspectionSwitch “Off” both the main switch and the switch on the granulator Cleaning6 - 4 l Operation and Daily Maintenance Re-install after cleaning 6 - 6 l Operation and Daily Maintenance Fault-FindingThe granulator does not start Operation and Daily Maintenance l 6 6 - 8 l Operation and daily maintenance S e r v i c e Service Changing the knivesRemoving the knives Changing the knivesFirst install the rear, fixed knife Installing the KnivesInstall the rotating knives 6 Install screws A with washers B, and tighten so that they hold Then install the front, fixed knife Sharpening Knives Sharpening Knives - Granulators with Open CutterGrind the cutting angle of the knives to Transmission V-Belts, Inspection, and AdjustmentThe granulator is driven by 3 V-belts Checking the V-belts Transmission continued V-belt AdjustmentCutter Housing Lubrication7 - 1 0 l Service Installing Cutter Pulley/Motor PulleyRemoval Cutter Pulley7 - 1 2 l Service Spare Parts List S a f e t ySpare Parts List Ordering Spare PartsArt. no Cutting ChamberDescription Staggered Rotor Art. noDescription 8 - 4 l S p a r e P a r t s L i s tOpen Rotor ListSpare PartsKnives Knives, Open Cutter8 - 6 l S p a r e P a r t s L i s t Transmission Screen Box Screen8 - 8 l S p a r e P a r t s L i s t Granule Bin Manual Optional Vaccum Suction /Blower F-7/F-15 8 - 1 0 l S p a r e P a r t s L i s tPos Qty Art. noHopper Hopper - Noise encapsulated machine with with Conveyor 8 - 12 l S p a r e P a r t s L i s tHopper Device S p a r e P a r t s L i s t l 8 - 1Sound Cabin 8 - 14 l S p a r e P a r t s L i s t8.17 Enclosure/Body Safety 8 - 1 6 l S p a r e P a r t s L i s tWiring Diagram 9 Wiring DiagramW i r i n g D i a g r a m W i r i n g D i a g r a m l 9Wiring diagram Current Sensing Relay Relay functions and normal settingsConnection Default setting for this granulatorExample Relay Setting9 - 6 l W i r i n g D i a g r a m L a y o u t 1 0 LayoutLayout 1 0 - 2 l L a y o u t1490mm58.66in 1650mm64.96in27.56in.700mm 1790mm70.47in1 0 - 4 l L a y o u t A c c e s s o r i e s 1 1 AccessoriesA c c e s s o r i e s Ordering Spare PartsSetting Up the Knives Pre - Setting of Rotating Knives, Granulator with Open CutterInstallation of Pre-Set Knives Tighten the fastening screws, tightening torque 162.26lb-ft 220 Nm Third Fixed Knife InstallationSharpening Safety Band ConveyorElectrical Connection The band conveyor should be connected up by an authorised electricianMaintenance Trouble-shootingStarting If the belt moves obliquelySpare Parts for the Band Conveyor 11 - 8 l A c c e s s o r i e sTransport and Storage U n p a c k i n g a n d C h e c k i n gTransport and StoreageTransport and storage Lifting and Transport to Place of UseUnpacking and Checking Positioning in Place of UseStorage Long-Term Storage/Conservation1 2 - 4 l T r a n s p o r t a n d S t o r a g e How to Contact Customer Ser vice We’re Here to HelpBefore You Call From outside the United States, callEquipment Guarantee Performance WarrantyWarranty Limitations A - 2 l A p p e n d i