Conair CHS-810 manual S e r v i c e

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S e r v i c e

S E C T I O N

7

S e r v i c e

C h a n g i n g t h e K n i v e s . . . . . . . . . . . . . . . . . 7 - 2

R e m o v i n g t h e k n i v e s . . . . . . . . . . . . . . . . . 7 - 2

I n s t a l l i n g t h e K n i v e s . . . . . . . . . . . . . . . . . 7 - 3

S h a r p e n i n g K n i v e s -

G r a n u l a t o r s w i t h O p e n C u t t e r . . . . . . . . 7 - 6

Tr a n s m i s s i o n . . . . . . . . . . . . . . . . . . . . . . 7 - 8

V B e l t s , I n s p e c t i o n , a n d A d j u s t m e n t . . . . . . . 7 - 8

L u b r i c a t i o n . . . . . . . . . . . . . . . . . . . . . . 7 - 1 0

C u t t e r P u l l e y / M o t o r P u l l e y . . . . . . . . . . . . 7 - 1 1

7 Service

S e r v i c e l 7 - 1

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Contents Models CHS-810, CHS-814, CHS-819, and CHS-824 CHS Tangential Feed GranulatorsDate Manual Number UGG011/0504 Serial Numbers Model Numbers Technical Specification Table of Contents4. Safety Instructions InstallationSpare Parts List ServiceWiring Diagram i i l Ta b l e o f C o n t e n t sA. Customer Service 11. Accessories, Overview10. Layout 12. Transport and Storagei v l Ta b l e o f C o n t e n t s P u r p o s e o f t h e U s e r G u i d e . . . . . . . . . . . . . 1 I n t r o d u c t i o nH o w t h e G u i d e i s O r g a n i z e d . . . . . . . . . . . . 1 AT T E N T I O NHow the Guide is Organized Purpose of the User GuideYour Responsibility as a User WARNING Voltage hazard AT T E N T I O N Read This so no One Gets Hurt1 I n t r o d u c t i o n This manual applies to the CHS series of Conair granulators Technical Specifications Technical SpecificationsTechnical Specifications l 2 2 - 2 l Technical Specifications Hardened cutter housingPerformance characteristics SPECIFICATION NOTESG e n e r a l Function DescriptionS a f e t y S y s t e m Function DescriptionGeneral Function Descriptionmodels with a conveyor, the hopper is equipped with a conveyor belt. The conveyor can be equipped with a metal detector Safety Switch Safety SystemEmergency Stop Before Starting Star Knob3 - 6 l Function Description 4 S a f e t y I n s t r u c t i o n s Safety InstructionsS a f e t y I n s t r u c t i o n s l 4 Electrical installation must only be done by a competent electrician Safety InstructionsDuring maintenance, pull out the plug on the distribution box If the rotor must be turned manually - do this with great careDANGER! Cutting or pinch risk DANGER! High voltageDANGER! Be careful 4 - 4 l S a f e t y I n s t r u c t i o n s I n s t a l l a t i o n l 5 I n s t a l l a t i o nPre-Start Checks I n s t a l l a t i o nTwo Hours After First Start The granulator should be connected by a competent electrician Electrical ConnectionCheck the direction of rotation of the granulator motor If any direction of rotation should be incorrectOpening the hopper Opening of Hopper, Screen Box and Granule BinOpening the screen box screen box, switch both the main switch andClosing the Screen Box, Granule Bin and Hopper Close the screen box and install the granule binClose the hopper There is a pinch risk during closing, be careful5 - 6 l M a i n t e n a n c e Maintenance Operation and Daily MaintenanceOperation and Daily Maintenance l 6 S t a r t i n g a n d S t o p i n gStarting and Stopping Operation and Daily Maintenance6 - 2 l Operation and Daily Maintenance Daily Inspection InspectionWeekly Inspection Monthly InspectionSwitch “Off” both the main switch and the switch on the granulator Cleaning6 - 4 l Operation and Daily Maintenance Re-install after cleaning 6 - 6 l Operation and Daily Maintenance Fault-FindingThe granulator does not start Operation and Daily Maintenance l 6 6 - 8 l Operation and daily maintenance S e r v i c e Changing the knives ServiceRemoving the knives Changing the knivesFirst install the rear, fixed knife Installing the KnivesInstall the rotating knives 6 Install screws A with washers B, and tighten so that they hold Then install the front, fixed knife Sharpening Knives - Granulators with Open Cutter Sharpening KnivesGrind the cutting angle of the knives to Transmission V-Belts, Inspection, and AdjustmentThe granulator is driven by 3 V-belts Checking the V-belts V-belt Adjustment Transmission continuedCutter Housing Lubrication7 - 1 0 l Service Cutter Pulley/Motor Pulley InstallingRemoval Cutter Pulley7 - 1 2 l Service S a f e t y Spare Parts ListOrdering Spare Parts Spare Parts ListArt. no Cutting ChamberDescription Art. no Staggered RotorDescription 8 - 4 l S p a r e P a r t s L i s tList Open RotorSpare PartsKnives Knives, Open Cutter8 - 6 l S p a r e P a r t s L i s t Art. no Screen Box Screen8 - 8 l S p a r e P a r t s L i s t Granule Bin Manual Optional 8 - 1 0 l S p a r e P a r t s L i s t Vaccum Suction /Blower F-7/F-15Pos Qty Art. noHopper 8 - 12 l S p a r e P a r t s L i s t Hopper - Noise encapsulated machine with with ConveyorS p a r e P a r t s L i s t l 8 - 1 Hopper Device8 - 14 l S p a r e P a r t s L i s t Sound Cabin8.17 Enclosure/Body 8 - 1 6 l S p a r e P a r t s L i s t Safety9 Wiring Diagram Wiring DiagramW i r i n g D i a g r a m W i r i n g D i a g r a m l 9Wiring diagram Relay functions and normal settings Current Sensing RelayDefault setting for this granulator ConnectionRelay Setting Example9 - 6 l W i r i n g D i a g r a m 1 0 Layout L a y o u t1 0 - 2 l L a y o u t Layout1650mm64.96in 1490mm58.66in27.56in.700mm 1790mm70.47in1 0 - 4 l L a y o u t 1 1 Accessories A c c e s s o r i e sOrdering Spare Parts A c c e s s o r i e sSetting Up the Knives Pre - Setting of Rotating Knives, Granulator with Open CutterInstallation of Pre-Set Knives Tighten the fastening screws, tightening torque 162.26lb-ft 220 Nm Third Fixed Knife InstallationSharpening Band Conveyor SafetyElectrical Connection The band conveyor should be connected up by an authorised electricianTrouble-shooting MaintenanceStarting If the belt moves obliquely11 - 8 l A c c e s s o r i e s Spare Parts for the Band ConveyorU n p a c k i n g a n d C h e c k i n g Transport and StorageTransport and StoreageLifting and Transport to Place of Use Transport and storageUnpacking and Checking Positioning in Place of UseLong-Term Storage/Conservation Storage1 2 - 4 l T r a n s p o r t a n d S t o r a g e We’re Here to Help How to Contact Customer Ser viceBefore You Call From outside the United States, callPerformance Warranty Equipment GuaranteeWarranty Limitations A - 2 l A p p e n d i