Emerson VH, DE, VE, DH System Testing, Component Operation and MAINTENANCE, Checks and Adjustments

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Component Operation and Maintenance, Checks and Adjustments

7.0COMPONENT OPERATION AND MAINTENANCE, CHECKS AND ADJUSTMENTS

7.1System Testing

! WARNING

Potentially lethal voltages exist within this equipment during operation. Observe all cautions and warnings on unit and in this manual. Failure to do so could result in serious injury or death. Only qualified service and maintenance personnel should work with this equipment.

7.1.1Environmental Control Functions

The performance of all control circuits can be tested by actuating each of the main functions. This is done by temporarily changing the setpoints.

Cooling

To test the cooling function, set the setpoint to a temperature 10°F (5°C) below room temperature. A call for cooling should be seen and the equipment should begin to cool. A high temperature alarm may come on. Disregard it. Return setpoint to the desired temperature.

Heating

Reheat may be tested by setting the setpoint for 10°F (5°C) above room temperature. A call for heat- ing should be seen and the heating coils should begin to heat. Disregard the temperature alarm and return the setpoint to the desired temperature.

Humidification

To check humidification, set the humidity setpoint to a relative humidity 10% above the room humid- ity. For infrared humidifiers, all the infrared bulbs should come on. For steam generating humidifi- ers, you will immediately hear the clicks as it energizes. After a short delay, the canister will fill with water. The water will heat and steam will be produced. Return the humidity setpoint to the desired humidity.

Dehumidification

Dehumidification can be checked by setting the humidity setpoint to a relative humidity 10% below room relative humidity. The compressor should come on. Return humidity setpoint to the desired humidity.

Proportional Heating/Cooling/ Dehumidification

On Chilled Water, GLYCOOL(Econ-O-Cycle, Free Cool, GLYCOOLING cycle) models, and models with hot water reheat, the microprocessor is capable of responding to changes in room conditions. These systems utilize either a two or three-way valve activated by a proportioning motor.

For cooling and dehumidification, the microprocessor will respond by positioning the valve propor- tionally to match the needs of the room. Full travel of the valve takes place within the range of the sensitivity setting. During dehumidification, full travel of the valve takes place within 2% RH.

For hot water reheat, the microprocessor will respond by positioning the hot water valve proportion- ally to match the needs of the room. Full travel of the valve takes place within 1°F with each 0.1°F resulting in 10% valve travel.

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Contents Liebert Deluxe System/3 Page Table of Contents Main Menu AG-Run Diagnostics Alarm Descriptions and Solutions Temperature ControlSystem Testing Figures Page System Description IntroductionDual Source Cooling Systems Chilled Water SystemsGlycool Chilled Glycol Cooling Systems Initial START-UP Procedure Additional Considerations for Upflow UnitsDisplay the Main Menu-AM Control Advanced Microprocessor Controls SetupBasics Advanced microprocessor AM control menu Main Menu AM-Status/Alarm Data Active AlarmsAlarm History Log Operating StatusMain Menu AM-Setpoints/Setup Setup System SelectionDefault control and alarm setpoints Analog SensorsFunction Default Range Setup OperationSetup functions and factory default values Show DIP Switches DIP switch settingsSelect Options Calibrate SensorsSetup Alarms Select Control TypeAlarm default time delay Alarm Default Delay secondsHumidity Control Method Standard Alarm MessagesAnalog Setup Run Diagnostics Set Status DisplayCalibrate Actuator Show InputsChange Passwords Main Menu AM-Date and TimeTest Outputs Test Control BoardControl Circuit Board Load Control FeaturesMain Menu AM-Status Display DIP Switches CommunicationsNonvolatile Memory Control OutputsMonitor functions View/Change FunctionsAdvanced Microprocessor with Graphics Control Setup Advanced microprocessor with graphics control panelAdvanced microprocessor with graphics AG control menu Main Menu AG-Status Display Main Menu AG-View/Set AlarmsDisplay the Main Menu-AG Control Default Time Delay Alarm SecondsSet Up Custom Alarms Standard Custom Alarm MessagesSetup Water Detect Floor Plan Installation-LT750 DIP Switch SettingsMain Menu AG-View/Set Control Setpoints Main Menu AG-Setup SystemMain Menu AG-Operating Status Cold Start Delay Auto Restart DelayDefault Settings and Ranges IR Flush Overfill infrared humidifiers onlyCalibrate Valve Actuator Select Control AlgorithmMain Menu AG-Run Diagnostics Select Humidity Sensing ModeShow Inputs Main Menu AG-Plot Graphs Dehumidification with Normal or Delayed ReheatMain Menu AG-Date and Time Main Menu AG-Analog/Digital Inputs Set Up Digital Inputs Main Menu AG-View Run Hours LogRead Digital Inputs View 24 Hour Run Time HistoryControl Circuit Board On/Off Status Time View Only Silence Alarm Temperature Control Response by Control TYPE-ADVANCED Microprocessor ControlsGlycool Cooling Dual Cooling SourceChilled Water Cooling Heating Operation Electric ReheatHumidity Control Hot Water/Steam HeatDehumidification/Humidification Required, in Percent % Control Types Proportional ControlHumidification Operation System Activation Dual Cooling Source DehumidificationChilled Water Dehumidification Suggested System Tuning Procedure Intelligent Control Load Control Features Connecting the Analog Sensors Analog SensorsChanging factory-set sensor inputs Additional connections available after unit deliveryPhysical Connections SetupWater Detection Display Calibration View/Change Functions Standard Alarms Alarm Descriptions and SolutionsChange Filter Compressor OverloadCustom Alarms Only With Advanced Controls High TemperatureHigh Temperature and Low Temperature Simultaneously Humidifier Problem Infrared HumidifiersLoss of Power Low TemperatureLoss of Air Flow Low HumidityOptional/Custom Alarms System Testing Component Operation and MAINTENANCE, Checks and AdjustmentsEnvironmental Control Functions Proportional Heating/Cooling/ DehumidificationFan Safety Switch Electric PanelControl Transformer and Fuses FirestatFilters Blower PackageFan Impellers and Bearings BeltsCompressor Oil Level Refrigeration SystemElectronic Variable Speed Drive Inverter Suction Pressure Discharge PressureSuction Superheat Thermostatic Expansion Valve OperationAdjustment Hot Gas Bypass Valve OperationOutdoor fan/condenser configuration Air Cooled CondenserAdjustment Johnson Controls/Penn Johnson valves Testing Function of ValveGlycol Solution Maintenance Water/Glycol Cooled Condensers Shell and Tube CondensersElectrical Failure Compressor ReplacementMechanical Failure Infrared Humidifier Compressor Replacement ProcedureHumidifier Autoflush Infrared Humidifier Cleaning System Changing Humidifier LampsAutoflush Operation Humidifier lampsSteam Generating Humidifier Steam generating humidifierControls Replacing the CanisterPriority Name LED Indication Description Faults-canister generator humidifierHumidifier canister part numbers Circuit Board Adjustments Steam generating humidifier capacityCapacity Hz Models Lbs/hr kg/hrVoltage AMP Set Pt Electric ReheatUnit Rated Rated Values Voltage Capacity Troubleshooting Blower troubleshootingChilled water troubleshooting Symptom Possible Cause Check or RemedyCompressor and refrigeration system troubleshooting Compressor and refrigeration system troubleshooting Dehumidification troubleshooting Glycol pumps troubleshootingHumidifier-steam generator troubleshooting Adjustments onHumidifier-infrared troubleshooting Reheat troubleshootingMaintenance Inspection CHECKLIST-MONTHLY Maintenance Inspection CHECKLIST-SEMIANNUAL Ne t ItiTi n That

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