Emerson DE, VH, VE, DH manual Adjustment, Hot Gas Bypass Valve Operation

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Component Operation and Maintenance, Checks and Adjustments

Adjustment

To adjust the superheat setting, proceed as follows:

1.Remove the valve cap at the bottom of the valve.

2.Turn the adjusting stem counterclockwise to lower the superheat.

3.Turn the adjusting stem clockwise to increase the superheat.

NOTE

Make no more than one turn of the stem at a time. As long as thirty minutes may be required for the new balance to take place.

7.4.6Hot Gas Bypass Valve

Operation

The hot gas bypass is inserted between the compressor discharge line and the leaving side of the expansion valve through the side outlet distributor (refer to Figure 7). The system, during normal operation, when the evaporator is under full load, will maintain enough pressure on the leaving side of the hot gas valve to keep the valve port closed.

If the load on the evaporator decreases, the evaporator will get colder. When the coil is too cold, the internal pressure in the evaporator drops and allows the hot gas bypass valve to open. Hot gas then mixes with the liquid coolant on the discharge side of the expansion valve, raising the temperature and pressure in the evaporator. The net result is a reduction in the cooling capacity of the unit to match the load.

Adjustment

Upon deciding what evaporator temperature is desired, the following procedure should be used to adjust the hot gas bypass valve:

1.Install the suction and discharge pressure gauge.

2.Turn thermostat to call for cooling so that the refrigeration compressor will run.

3.Remove the TOP adjusting nut from the valve.

4.Insert an Allen wrench in the brass hole at top of valve in adjusting port, and turn CLOCKWISE if a higher evaporator temperature is required.

5.After obtaining the suction pressure required, reinstall cap tightly making sure there are no leaks.

6.Let the evaporator operate for approximately 10 to 15 minutes to make sure the suction pressure is within the range desired.

7.There will be a fluctuation of approximately 3 to 6 PSIG (21 to 41 kPa) on the evaporator due to the differential on the hot gas bypass.

Figure 7 Hot gas bypass

External Equalizer

Evaporator

External

Equalizer

Hot Gas

Solenoid Valve

Compressor

Solenoid Valve

TEV

Side Distribution

Connector or ASC

Discharge

Bypass Valve

Condenser

53

Image 61 Contents
Liebert Deluxe System/3 Page Table of Contents Main Menu AG-Run Diagnostics Temperature Control Alarm Descriptions and SolutionsSystem Testing Figures Page Introduction System DescriptionGlycool Chilled Glycol Cooling Systems Chilled Water SystemsDual Source Cooling Systems Additional Considerations for Upflow Units Initial START-UP ProcedureBasics Advanced Microprocessor Controls SetupDisplay the Main Menu-AM Control Advanced microprocessor AM control menu Active Alarms Main Menu AM-Status/Alarm DataAlarm History Log Operating StatusSetup System Selection Main Menu AM-Setpoints/SetupDefault control and alarm setpoints Analog SensorsSetup functions and factory default values Setup OperationFunction Default Range DIP switch settings Show DIP SwitchesSelect Options Calibrate SensorsSelect Control Type Setup AlarmsAlarm Default Delay seconds Alarm default time delayAnalog Setup Standard Alarm MessagesHumidity Control Method Set Status Display Run DiagnosticsCalibrate Actuator Show InputsMain Menu AM-Date and Time Change PasswordsTest Outputs Test Control BoardMain Menu AM-Status Display Load Control FeaturesControl Circuit Board Communications DIP SwitchesNonvolatile Memory Control OutputsView/Change Functions Monitor functionsAdvanced microprocessor with graphics control panel Advanced Microprocessor with Graphics Control SetupAdvanced microprocessor with graphics AG control menu Display the Main Menu-AG Control Main Menu AG-View/Set AlarmsMain Menu AG-Status Display Alarm Seconds Default Time DelayStandard Custom Alarm Messages Set Up Custom AlarmsSetup Water Detect Floor Plan Installation-LT750 DIP Switch SettingsMain Menu AG-Operating Status Main Menu AG-Setup SystemMain Menu AG-View/Set Control Setpoints Auto Restart Delay Cold Start DelayDefault Settings and Ranges IR Flush Overfill infrared humidifiers onlySelect Control Algorithm Calibrate Valve ActuatorSelect Humidity Sensing Mode Main Menu AG-Run DiagnosticsShow Inputs Main Menu AG-Date and Time Dehumidification with Normal or Delayed ReheatMain Menu AG-Plot Graphs Main Menu AG-Analog/Digital Inputs Main Menu AG-View Run Hours Log Set Up Digital InputsRead Digital Inputs View 24 Hour Run Time HistoryControl Circuit Board On/Off Status Time View Only Silence Alarm Response by Control TYPE-ADVANCED Microprocessor Controls Temperature ControlDual Cooling Source Glycool CoolingChilled Water Cooling Heating Operation Electric ReheatHot Water/Steam Heat Humidity ControlDehumidification/Humidification Required, in Percent % Control Types Proportional ControlChilled Water Dehumidification Dual Cooling Source DehumidificationHumidification Operation System Activation Suggested System Tuning Procedure Intelligent Control Load Control Features Analog Sensors Connecting the Analog SensorsChanging factory-set sensor inputs Additional connections available after unit deliveryWater Detection Display SetupPhysical Connections Calibration View/Change Functions Alarm Descriptions and Solutions Standard AlarmsChange Filter Compressor OverloadHigh Temperature Custom Alarms Only With Advanced ControlsHigh Temperature and Low Temperature Simultaneously Humidifier Problem Infrared HumidifiersLow Temperature Loss of PowerLoss of Air Flow Low HumidityOptional/Custom Alarms Component Operation and MAINTENANCE, Checks and Adjustments System TestingEnvironmental Control Functions Proportional Heating/Cooling/ Dehumidification Electric Panel Fan Safety Switch Control Transformer and Fuses FirestatBlower Package FiltersFan Impellers and Bearings BeltsElectronic Variable Speed Drive Inverter Refrigeration SystemCompressor Oil Level Discharge Pressure Suction PressureSuction Superheat Thermostatic Expansion Valve OperationHot Gas Bypass Valve Operation AdjustmentAir Cooled Condenser Outdoor fan/condenser configurationTesting Function of Valve Adjustment Johnson Controls/Penn Johnson valvesGlycol Solution Maintenance Water/Glycol Cooled Condensers Shell and Tube CondensersMechanical Failure Compressor ReplacementElectrical Failure Humidifier Compressor Replacement ProcedureInfrared Humidifier Changing Humidifier Lamps Autoflush Infrared Humidifier Cleaning SystemAutoflush Operation Humidifier lampsSteam generating humidifier Steam Generating HumidifierReplacing the Canister ControlsHumidifier canister part numbers Faults-canister generator humidifierPriority Name LED Indication Description Steam generating humidifier capacity Circuit Board AdjustmentsCapacity Hz Models Lbs/hr kg/hrUnit Rated Rated Values Voltage Capacity Electric ReheatVoltage AMP Set Pt Blower troubleshooting TroubleshootingChilled water troubleshooting Symptom Possible Cause Check or RemedyCompressor and refrigeration system troubleshooting Compressor and refrigeration system troubleshooting Glycol pumps troubleshooting Dehumidification troubleshootingAdjustments on Humidifier-steam generator troubleshootingReheat troubleshooting Humidifier-infrared troubleshootingMaintenance Inspection CHECKLIST-MONTHLY Maintenance Inspection CHECKLIST-SEMIANNUAL Iti Ne tTi n That