Emerson DE, VH, VE, DH manual Suggested System Tuning Procedure

Page 45

Response by Control Type—Advanced Microprocessor Controls

Suggested System Tuning Procedure

1.Initially adjust the integral and derivative settings to 0%/degree-min and 0%/degree/min.

2.Starting with 20% /degree, adjust the proportional setting in small increments (10% steps) until the control sustains a constant hunting action (the temperature swings are approximately the same amplitude from one peak to the next).

3.Note the time in minutes between peaks of adjacent temperature swings and the amplitude of the temperature swing (degrees above the setpoint).

4.Adjust the Proportional Control setting to about 1/2 the value obtained in step 2.

5.Adjust the integral setting to a value calculated by the following equation:

approximate room load (in % full load)

time between peaks x peak amplitude x 4

NOTE

If this calculation results in a value of less than 1%, set the integral to 1%.

6.Adjust the derivative to a value calculated by the following equation: time between peaks x 5%

The above tuning procedure is only an approximation for an initial set of adjustments and are based on the “average” room characteristics. Your particular settings may need to be further adjusted for optimum PID Control performance. Some suggestions for additional tuning are:

If cooling output overshoot is occurring on load changes, decrease the proportional setting or the derivative setting.

If system hunting occurs with constant room load, decrease the integral setting.

If the control responds too slowly, resulting in large temperature excursions on a load change, increase the proportional setting or the derivative setting.

If a constant temperature deviation exists between the temperature and setpoint, increase the integral setting.

37

Image 45
Contents Liebert Deluxe System/3 Page Table of Contents Main Menu AG-Run Diagnostics Temperature Control Alarm Descriptions and SolutionsSystem Testing Figures Page Introduction System DescriptionChilled Water Systems Glycool Chilled Glycol Cooling SystemsDual Source Cooling Systems Additional Considerations for Upflow Units Initial START-UP ProcedureAdvanced Microprocessor Controls Setup BasicsDisplay the Main Menu-AM Control Advanced microprocessor AM control menu Active Alarms Main Menu AM-Status/Alarm DataAlarm History Log Operating StatusSetup System Selection Main Menu AM-Setpoints/SetupDefault control and alarm setpoints Analog SensorsSetup Operation Setup functions and factory default valuesFunction Default Range DIP switch settings Show DIP SwitchesSelect Options Calibrate SensorsSelect Control Type Setup AlarmsAlarm Default Delay seconds Alarm default time delayStandard Alarm Messages Analog SetupHumidity Control Method Set Status Display Run DiagnosticsCalibrate Actuator Show InputsMain Menu AM-Date and Time Change PasswordsTest Outputs Test Control BoardLoad Control Features Main Menu AM-Status DisplayControl Circuit Board Communications DIP SwitchesNonvolatile Memory Control OutputsView/Change Functions Monitor functionsAdvanced microprocessor with graphics control panel Advanced Microprocessor with Graphics Control SetupAdvanced microprocessor with graphics AG control menu Main Menu AG-View/Set Alarms Display the Main Menu-AG ControlMain Menu AG-Status Display Alarm Seconds Default Time DelayStandard Custom Alarm Messages Set Up Custom AlarmsSetup Water Detect Floor Plan Installation-LT750 DIP Switch SettingsMain Menu AG-Setup System Main Menu AG-Operating StatusMain Menu AG-View/Set Control Setpoints Auto Restart Delay Cold Start DelayDefault Settings and Ranges IR Flush Overfill infrared humidifiers onlySelect Control Algorithm Calibrate Valve ActuatorSelect Humidity Sensing Mode Main Menu AG-Run DiagnosticsShow Inputs Dehumidification with Normal or Delayed Reheat Main Menu AG-Date and TimeMain Menu AG-Plot Graphs Main Menu AG-Analog/Digital Inputs Main Menu AG-View Run Hours Log Set Up Digital InputsRead Digital Inputs View 24 Hour Run Time HistoryControl Circuit Board On/Off Status Time View Only Silence Alarm Response by Control TYPE-ADVANCED Microprocessor Controls Temperature ControlDual Cooling Source Glycool CoolingChilled Water Cooling Heating Operation Electric ReheatHot Water/Steam Heat Humidity ControlDehumidification/Humidification Required, in Percent % Control Types Proportional ControlDual Cooling Source Dehumidification Chilled Water DehumidificationHumidification Operation System Activation Suggested System Tuning Procedure Intelligent Control Load Control Features Analog Sensors Connecting the Analog SensorsChanging factory-set sensor inputs Additional connections available after unit deliverySetup Water Detection DisplayPhysical Connections Calibration View/Change Functions Alarm Descriptions and Solutions Standard AlarmsChange Filter Compressor OverloadHigh Temperature Custom Alarms Only With Advanced ControlsHigh Temperature and Low Temperature Simultaneously Humidifier Problem Infrared HumidifiersLow Temperature Loss of PowerLoss of Air Flow Low HumidityOptional/Custom Alarms Component Operation and MAINTENANCE, Checks and Adjustments System TestingEnvironmental Control Functions Proportional Heating/Cooling/ DehumidificationElectric Panel Fan Safety SwitchControl Transformer and Fuses FirestatBlower Package FiltersFan Impellers and Bearings BeltsRefrigeration System Electronic Variable Speed Drive InverterCompressor Oil Level Discharge Pressure Suction PressureSuction Superheat Thermostatic Expansion Valve OperationHot Gas Bypass Valve Operation AdjustmentAir Cooled Condenser Outdoor fan/condenser configurationTesting Function of Valve Adjustment Johnson Controls/Penn Johnson valvesGlycol Solution Maintenance Water/Glycol Cooled Condensers Shell and Tube CondensersCompressor Replacement Mechanical FailureElectrical Failure Compressor Replacement Procedure HumidifierInfrared Humidifier Changing Humidifier Lamps Autoflush Infrared Humidifier Cleaning SystemAutoflush Operation Humidifier lampsSteam generating humidifier Steam Generating HumidifierReplacing the Canister ControlsFaults-canister generator humidifier Humidifier canister part numbersPriority Name LED Indication Description Steam generating humidifier capacity Circuit Board AdjustmentsCapacity Hz Models Lbs/hr kg/hrElectric Reheat Unit Rated Rated Values Voltage CapacityVoltage AMP Set Pt Blower troubleshooting TroubleshootingChilled water troubleshooting Symptom Possible Cause Check or RemedyCompressor and refrigeration system troubleshooting Compressor and refrigeration system troubleshooting Glycol pumps troubleshooting Dehumidification troubleshootingAdjustments on Humidifier-steam generator troubleshootingReheat troubleshooting Humidifier-infrared troubleshootingMaintenance Inspection CHECKLIST-MONTHLY Maintenance Inspection CHECKLIST-SEMIANNUAL Iti Ne tTi n That

VE, DH, VH, DE specifications

Emerson is a well-known brand in the field of automation solutions, offering a range of products that cater to various industries. Among its diverse portfolio, Emerson’s products like DE (Digital Electronics), VH (Variable Frequency Drives), DH (Distributed Control Systems), and VE (Valve Positioners) stand out for their advanced features, cutting-edge technologies, and unique characteristics.

Digital Electronics (DE) from Emerson represents the backbone of modern automation systems. These devices are characterized by their highly reliable digital communication capabilities, providing robust solutions for process monitoring and control. DE products integrate seamlessly with various automation platforms, allowing for easy data exchange and system interoperability. The advanced analytics embedded in these systems enable predictive maintenance strategies, enhancing overall operational efficiency.

Variable Frequency Drives (VH) are integral to motor control technologies, maximizing energy efficiency in various applications. Emerson's VH drives are designed for flexibility, supporting multiple motor types and configurations. These drives utilize pulse width modulation (PWM) technology, allowing for precise speed control and improved application performance. Their built-in protection features help extend motor life, prevent downtime, and reduce maintenance costs. Furthermore, the user-friendly interfaces of VH drives facilitate quick setup and troubleshooting.

Distributed Control Systems (DH) from Emerson provide a holistic approach to managing complex industrial processes. They enable centralized control while ensuring that local operations continue seamlessly. DH systems are characterized by their modular architecture, making them highly scalable and adaptable to changing operational needs. Advanced control algorithms within these systems help optimize processes, ensuring maximum productivity. Additionally, their enhanced cybersecurity features protect critical industrial operations from potential threats.

Emerson's Valve Positioners (VE) play a crucial role in regulating flow and pressure in various processes. These devices provide precise positioning capabilities, enhancing the performance of control valves. The VE systems incorporate smart technologies such as adaptive control and diagnostics, allowing them to self-tune and deliver accurate performance over time. Their compact design and robust build ensure they operate effectively in challenging environments.

In summary, Emerson's DE, VH, DH, and VE offerings embody the latest innovations in automation technology. Their main features, including digital communication, energy efficiency, scalability, and precision control, cater to the diverse demands of modern industries. With these products, Emerson not only enhances operational efficiency but also paves the way for intelligent automation solutions that are crucial for the future of industrial processes.