Emerson DH, VH, DE, VE manual Dehumidification troubleshooting, Glycol pumps troubleshooting

Page 75

Troubleshooting

Table 23 Compressor and refrigeration system troubleshooting (continued)

Symptom

Possible Cause

Check or Remedy

 

 

 

 

Faulty low pressure switch

Repair or replace.

 

 

 

 

Dirt or restriction in tubing to

Check and clean tubing.

Compressor continually

pressure stat

 

cycles

 

 

Defective liquid line solenoid

Check valve and solenoid operator; replace if necessary.

 

valve

 

 

 

Plugged filter-dryer

Replace filter

 

 

 

 

High discharge pressure

Check for loss of condenser water or blocked condenser fan

 

or coil.

 

 

 

Defective overload relay

Replace.

 

 

 

Compressor motor

High suction temperature

Reduce suction temperature by expansion valve adjustment

protectors tripping or

or provide desuperheating.

 

cycling

 

 

Loose power or control circuit

Check all power and control circuit connections.

 

 

wiring connection

 

 

 

 

 

 

Defective motor

Check for motor ground or short. Replace compressor, if

 

either condition is found.

 

 

 

Low line voltage

Check line voltage and determine location of voltage drop.

 

 

 

 

Seized compressor (remove

 

 

bearing head assembly and

Replace compressor.

Compressor cycles on

attempt to rotate crankshaft)

 

Compressor motor defective

Check for motor winding short or ground.

locked rotor

 

 

 

Single phasing

Check voltage across all 3 legs at contactor. Correct source

 

problem.

 

 

 

Liquid refrigerant condensing in

Check and replace valve plates.

 

cylinder

 

 

 

Check control panel for welded

 

Motor burnout

contactor contacts or welded

Replace defective components.

 

overload contacts

 

Table 24 Dehumidification troubleshooting

Symptom

Possible Cause

Check or Remedy

 

 

 

 

Control not calling for

Check monitor status.

 

dehumidification

 

 

No dehumidification

Compressor contactor not pulling in

See Compressor Section.

 

Compressor won't run; fuse blown

See Compressor Section. Check fuses or CBs and

 

or CB tripped

contacts. Check line voltage

Table 25 Glycol pumps troubleshooting

Symptom

Possible Cause

Check or Remedy

Suddenly stops

Clogged strainer or impeller

Clean out debris.

pumping

 

 

Suddenly slow pumping

Clogged impeller, diffuser, or line

Clean out debris and use strainer.

Excessive leakage

 

 

around the pump shaft

Worn seal or packing

Replace seal or packing.

while operating

 

 

 

Worn impeller or seal

Replace with new impeller or seal.

Performance poor

Suction lift too high

Relocate pump closer to supply.

Motor not up to speed; low voltage

Larger lead wires may be required Check for proper

 

line voltage (±10%).

 

 

 

Worn bearings

Replace pump

 

Worn motor bearings

Replace pump

Noisy operation

Low discharge head

Throttle discharge-improve suction conditions.

Debris lodged in impeller

Remove cover and clean out.

 

 

Cavitating pumps

Adjust system pressures.

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Image 75 Contents
Liebert Deluxe System/3 Page Table of Contents Main Menu AG-Run Diagnostics Temperature Control Alarm Descriptions and SolutionsSystem Testing Figures Page Introduction System DescriptionChilled Water Systems Glycool Chilled Glycol Cooling SystemsDual Source Cooling Systems Additional Considerations for Upflow Units Initial START-UP ProcedureAdvanced Microprocessor Controls Setup BasicsDisplay the Main Menu-AM Control Advanced microprocessor AM control menu Operating Status Main Menu AM-Status/Alarm DataActive Alarms Alarm History LogAnalog Sensors Main Menu AM-Setpoints/SetupSetup System Selection Default control and alarm setpointsSetup Operation Setup functions and factory default valuesFunction Default Range Calibrate Sensors Show DIP SwitchesDIP switch settings Select OptionsSelect Control Type Setup AlarmsAlarm Default Delay seconds Alarm default time delayStandard Alarm Messages Analog SetupHumidity Control Method Show Inputs Run DiagnosticsSet Status Display Calibrate ActuatorTest Control Board Change PasswordsMain Menu AM-Date and Time Test OutputsLoad Control Features Main Menu AM-Status DisplayControl Circuit Board Control Outputs DIP SwitchesCommunications Nonvolatile MemoryView/Change Functions Monitor functionsAdvanced microprocessor with graphics control panel Advanced Microprocessor with Graphics Control SetupAdvanced microprocessor with graphics AG control menu Main Menu AG-View/Set Alarms Display the Main Menu-AG ControlMain Menu AG-Status Display Alarm Seconds Default Time DelayInstallation-LT750 DIP Switch Settings Set Up Custom AlarmsStandard Custom Alarm Messages Setup Water Detect Floor PlanMain Menu AG-Setup System Main Menu AG-Operating StatusMain Menu AG-View/Set Control Setpoints IR Flush Overfill infrared humidifiers only Cold Start DelayAuto Restart Delay Default Settings and RangesSelect Control Algorithm Calibrate Valve ActuatorSelect Humidity Sensing Mode Main Menu AG-Run DiagnosticsShow Inputs Dehumidification with Normal or Delayed Reheat Main Menu AG-Date and TimeMain Menu AG-Plot Graphs Main Menu AG-Analog/Digital Inputs View 24 Hour Run Time History Set Up Digital InputsMain Menu AG-View Run Hours Log Read Digital InputsControl Circuit Board On/Off Status Time View Only Silence Alarm Response by Control TYPE-ADVANCED Microprocessor Controls Temperature ControlHeating Operation Electric Reheat Glycool CoolingDual Cooling Source Chilled Water CoolingControl Types Proportional Control Humidity ControlHot Water/Steam Heat Dehumidification/Humidification Required, in Percent %Dual Cooling Source Dehumidification Chilled Water DehumidificationHumidification Operation System Activation Suggested System Tuning Procedure Intelligent Control Load Control Features Additional connections available after unit delivery Connecting the Analog SensorsAnalog Sensors Changing factory-set sensor inputsSetup Water Detection DisplayPhysical Connections Calibration View/Change Functions Compressor Overload Standard AlarmsAlarm Descriptions and Solutions Change FilterHumidifier Problem Infrared Humidifiers Custom Alarms Only With Advanced ControlsHigh Temperature High Temperature and Low Temperature SimultaneouslyLow Humidity Loss of PowerLow Temperature Loss of Air FlowOptional/Custom Alarms Proportional Heating/Cooling/ Dehumidification System TestingComponent Operation and MAINTENANCE, Checks and Adjustments Environmental Control FunctionsFirestat Fan Safety SwitchElectric Panel Control Transformer and FusesBelts FiltersBlower Package Fan Impellers and BearingsRefrigeration System Electronic Variable Speed Drive InverterCompressor Oil Level Thermostatic Expansion Valve Operation Suction PressureDischarge Pressure Suction SuperheatHot Gas Bypass Valve Operation AdjustmentAir Cooled Condenser Outdoor fan/condenser configurationWater/Glycol Cooled Condensers Shell and Tube Condensers Adjustment Johnson Controls/Penn Johnson valvesTesting Function of Valve Glycol Solution MaintenanceCompressor Replacement Mechanical FailureElectrical Failure Compressor Replacement Procedure HumidifierInfrared Humidifier Humidifier lamps Autoflush Infrared Humidifier Cleaning SystemChanging Humidifier Lamps Autoflush OperationSteam generating humidifier Steam Generating HumidifierReplacing the Canister ControlsFaults-canister generator humidifier Humidifier canister part numbersPriority Name LED Indication Description Hz Models Lbs/hr kg/hr Circuit Board AdjustmentsSteam generating humidifier capacity Capacity Electric Reheat Unit Rated Rated Values Voltage Capacity Voltage AMP Set Pt Symptom Possible Cause Check or Remedy TroubleshootingBlower troubleshooting Chilled water troubleshootingCompressor and refrigeration system troubleshooting Compressor and refrigeration system troubleshooting Glycol pumps troubleshooting Dehumidification troubleshootingAdjustments on Humidifier-steam generator troubleshootingReheat troubleshooting Humidifier-infrared troubleshootingMaintenance Inspection CHECKLIST-MONTHLY Maintenance Inspection CHECKLIST-SEMIANNUAL That Ne tIti Ti n