Emerson DH, VH, DE, VE manual Initial START-UP Procedure, Additional Considerations for Upflow Units

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Initial Start-Up Procedure

2.0INITIAL START-UP PROCEDURE

Before beginning start-up, make certain that unit was installed according to the instructions in the Installation Manual. All exterior panels must be in place.

Locate the Start-Up form supplied with your unit documents. Complete the form during your start-up and mail it to Liebert when start-up is completed. Contact your Liebert supplier if you have any ques- tions or problems during your unit installation, start-up, or operation.

! WARNING

Potentially lethal voltages exist within this equipment during operation. Observe all cautions and warnings on the unit and in this manual. Failure to do so could result in serious injury or death. Only qualified service and maintenance personnel should work with this equipment.

1.Disconnect all power to the environmental control unit.

2.Tighten all electrical wiring connections on electric panel and at all major components such as compressors, reheats, humidifiers and motors which may have loosened during shipping.

3.Remove all line voltage fuses except the main fan fuses at the far right of the electric panel and the Control Voltage fuses at the far left of the electric panel. For units supplied with circuit breakers, open them instead of removing fuses.

4.Turn on power and check line voltage on main unit disconnect switch. Line voltage must be within 10% of nameplate voltage.

5.Turn ON main unit disconnect switch and check secondary voltage at transformer T1. Voltage at T1 must be 24 VAC ±2.5 VAC (check at TB1-1 and TB1-8). T1 voltage must not exceed 28 VAC. Change primary tap if necessary.

6.Push ON button. Blower will start and ON lamp will light (lighted switch on Standard Controls only).

7.If you do not want your unit to operate at factory default settings, set temperature and humidity setpoints and sensitivity, alarms, and other control functions. Refer to 3.0 - Advanced Microprocessor Controls Setup or to Advanced Microprocessor with Graphics Control Setup on page 18.

8.Turn OFF main unit disconnect and main breaker. Unit ON button should be OFF.

9.Replace all fuses you removed during step three (or reset circuit breakers).

10.Restore power to unit; turn ON the main unit disconnect switch.

11.Check the current draw on all line voltage components and match with serial tag.

12.Push ON button, putting the unit into operation.

13.Check for unusual noises and vibration.

14.Check all refrigerant and water lines for leaks.

15.Test all functions of your unit for proper operation.

Return completed startup form to:

Liebert Corporation

1050 Dearborn Drive P.O. Box 29186 Columbus, OH 43229

2.0.1Additional Considerations for Upflow Units

These units are manufactured with factory supplied adjustable motor sheaves. Due to variations in applications, a fixed motor pulley may be desired and can be substituted for the adjustable sheave after obtaining and confirming the desired air flow. This will reduce vibration and wear on the belts and pulleys. Consult Liebert Applications Engineering for more information.

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Contents Liebert Deluxe System/3 Page Table of Contents Main Menu AG-Run Diagnostics Temperature Control Alarm Descriptions and SolutionsSystem Testing Figures Page Introduction System DescriptionDual Source Cooling Systems Chilled Water SystemsGlycool Chilled Glycol Cooling Systems Additional Considerations for Upflow Units Initial START-UP ProcedureDisplay the Main Menu-AM Control Advanced Microprocessor Controls SetupBasics Advanced microprocessor AM control menu Operating Status Main Menu AM-Status/Alarm DataActive Alarms Alarm History LogAnalog Sensors Main Menu AM-Setpoints/SetupSetup System Selection Default control and alarm setpointsFunction Default Range Setup OperationSetup functions and factory default values Calibrate Sensors Show DIP SwitchesDIP switch settings Select OptionsSelect Control Type Setup AlarmsAlarm Default Delay seconds Alarm default time delayHumidity Control Method Standard Alarm MessagesAnalog Setup Show Inputs Run DiagnosticsSet Status Display Calibrate ActuatorTest Control Board Change PasswordsMain Menu AM-Date and Time Test OutputsControl Circuit Board Load Control FeaturesMain Menu AM-Status Display Control Outputs DIP SwitchesCommunications Nonvolatile MemoryView/Change Functions Monitor functionsAdvanced microprocessor with graphics control panel Advanced Microprocessor with Graphics Control SetupAdvanced microprocessor with graphics AG control menu Main Menu AG-Status Display Main Menu AG-View/Set AlarmsDisplay the Main Menu-AG Control Alarm Seconds Default Time DelayInstallation-LT750 DIP Switch Settings Set Up Custom AlarmsStandard Custom Alarm Messages Setup Water Detect Floor PlanMain Menu AG-View/Set Control Setpoints Main Menu AG-Setup SystemMain Menu AG-Operating Status IR Flush Overfill infrared humidifiers only Cold Start DelayAuto Restart Delay Default Settings and RangesSelect Control Algorithm Calibrate Valve ActuatorSelect Humidity Sensing Mode Main Menu AG-Run DiagnosticsShow Inputs Main Menu AG-Plot Graphs Dehumidification with Normal or Delayed ReheatMain Menu AG-Date and Time Main Menu AG-Analog/Digital Inputs View 24 Hour Run Time History Set Up Digital InputsMain Menu AG-View Run Hours Log Read Digital InputsControl Circuit Board On/Off Status Time View Only Silence Alarm Response by Control TYPE-ADVANCED Microprocessor Controls Temperature ControlHeating Operation Electric Reheat Glycool CoolingDual Cooling Source Chilled Water CoolingControl Types Proportional Control Humidity ControlHot Water/Steam Heat Dehumidification/Humidification Required, in Percent %Humidification Operation System Activation Dual Cooling Source DehumidificationChilled Water Dehumidification Suggested System Tuning Procedure Intelligent Control Load Control Features Additional connections available after unit delivery Connecting the Analog SensorsAnalog Sensors Changing factory-set sensor inputsPhysical Connections SetupWater Detection Display Calibration View/Change Functions Compressor Overload Standard AlarmsAlarm Descriptions and Solutions Change FilterHumidifier Problem Infrared Humidifiers Custom Alarms Only With Advanced ControlsHigh Temperature High Temperature and Low Temperature SimultaneouslyLow Humidity Loss of PowerLow Temperature Loss of Air FlowOptional/Custom Alarms Proportional Heating/Cooling/ Dehumidification System TestingComponent Operation and MAINTENANCE, Checks and Adjustments Environmental Control FunctionsFirestat Fan Safety SwitchElectric Panel Control Transformer and FusesBelts FiltersBlower Package Fan Impellers and BearingsCompressor Oil Level Refrigeration SystemElectronic Variable Speed Drive Inverter Thermostatic Expansion Valve Operation Suction PressureDischarge Pressure Suction SuperheatHot Gas Bypass Valve Operation AdjustmentAir Cooled Condenser Outdoor fan/condenser configurationWater/Glycol Cooled Condensers Shell and Tube Condensers Adjustment Johnson Controls/Penn Johnson valvesTesting Function of Valve Glycol Solution MaintenanceElectrical Failure Compressor ReplacementMechanical Failure Infrared Humidifier Compressor Replacement ProcedureHumidifier Humidifier lamps Autoflush Infrared Humidifier Cleaning SystemChanging Humidifier Lamps Autoflush OperationSteam generating humidifier Steam Generating HumidifierReplacing the Canister ControlsPriority Name LED Indication Description Faults-canister generator humidifierHumidifier canister part numbers Hz Models Lbs/hr kg/hr Circuit Board AdjustmentsSteam generating humidifier capacity CapacityVoltage AMP Set Pt Electric ReheatUnit Rated Rated Values Voltage Capacity Symptom Possible Cause Check or Remedy TroubleshootingBlower troubleshooting Chilled water troubleshootingCompressor and refrigeration system troubleshooting Compressor and refrigeration system troubleshooting Glycol pumps troubleshooting Dehumidification troubleshootingAdjustments on Humidifier-steam generator troubleshootingReheat troubleshooting Humidifier-infrared troubleshootingMaintenance Inspection CHECKLIST-MONTHLY Maintenance Inspection CHECKLIST-SEMIANNUAL That Ne tIti Ti n

VE, DH, VH, DE specifications

Emerson is a well-known brand in the field of automation solutions, offering a range of products that cater to various industries. Among its diverse portfolio, Emerson’s products like DE (Digital Electronics), VH (Variable Frequency Drives), DH (Distributed Control Systems), and VE (Valve Positioners) stand out for their advanced features, cutting-edge technologies, and unique characteristics.

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Variable Frequency Drives (VH) are integral to motor control technologies, maximizing energy efficiency in various applications. Emerson's VH drives are designed for flexibility, supporting multiple motor types and configurations. These drives utilize pulse width modulation (PWM) technology, allowing for precise speed control and improved application performance. Their built-in protection features help extend motor life, prevent downtime, and reduce maintenance costs. Furthermore, the user-friendly interfaces of VH drives facilitate quick setup and troubleshooting.

Distributed Control Systems (DH) from Emerson provide a holistic approach to managing complex industrial processes. They enable centralized control while ensuring that local operations continue seamlessly. DH systems are characterized by their modular architecture, making them highly scalable and adaptable to changing operational needs. Advanced control algorithms within these systems help optimize processes, ensuring maximum productivity. Additionally, their enhanced cybersecurity features protect critical industrial operations from potential threats.

Emerson's Valve Positioners (VE) play a crucial role in regulating flow and pressure in various processes. These devices provide precise positioning capabilities, enhancing the performance of control valves. The VE systems incorporate smart technologies such as adaptive control and diagnostics, allowing them to self-tune and deliver accurate performance over time. Their compact design and robust build ensure they operate effectively in challenging environments.

In summary, Emerson's DE, VH, DH, and VE offerings embody the latest innovations in automation technology. Their main features, including digital communication, energy efficiency, scalability, and precision control, cater to the diverse demands of modern industries. With these products, Emerson not only enhances operational efficiency but also paves the way for intelligent automation solutions that are crucial for the future of industrial processes.