Manitowoc Ice QF2300, QF0800 Cleaning/Sanitizing Procedure, Heavily Scaled Cleaning Procedure

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Ice Machine Operation

Section 3

 

 

Interior Cleaning and Sanitizing

GENERAL

You are responsible for maintaining the ice machine in accordance with the instructions in this manual. Maintenance procedures are not covered by the warranty.

Clean and sanitize the ice machine every six months for efficient operation. If the ice machine requires more frequent cleaning and sanitizing, consult a qualified service company to test the water quality and recommend appropriate water treatment. An extremely dirty ice machine must be taken apart for cleaning and sanitizing.

Manitowoc Ice Machine Cleaner and Sanitizer are the only products approved for use in Manitowoc ice machines.

!Caution

Use only Manitowoc approved Ice Machine Cleaner (part number 000000084) and Sanitizer (part number 94-0565-3). It is a violation of Federal law to use these solutions in a manner inconsistent with their labeling. Read and understand all labels printed on bottles before use.

!Caution

Do not mix Cleaner and Sanitizer solutions together. It is a violation of Federal law to use these solutions in a manner inconsistent with their labeling.

!Warning

Wear rubber gloves and safety goggles (and/or face shield) when handling ice machine Cleaner or Sanitizer.

Manitowoc Ice Machines have three separate cleaning procedures.

Preventative Maintenance Cleaning Procedure Procedure starts on Page 3-6

Perform this procedure as required for your water conditions.

Allows cleaning the ice machine without removing all of the ice from the bin

Removes mineral deposits from areas or surfaces that are in direct contact with water during the freeze cycle (reservoir, evaporator, auger, drain lines).

Cleaning/Sanitizing Procedure

Procedure starts on Page 3-8

This procedure must be performed a minimum of once every six months.

All ice must be removed from the bin

The ice machine and bin must be disassembled cleaned and sanitized

The ice machine produces ice with the cleaner and sanitizer solutions

All ice produced during the cleaning and sanitizing procedure must be discarded

Heavily Scaled Cleaning Procedure

Procedure starts on Page 3-10

Perform this procedure if you have some or all of these symptoms.

Grinding, popping or squealing noises from the evaporator

Grinding noise from gearbox

Ice machine trips speed sensor

NOTE: A Cleaning/Sanitizing Procedure must be performed after this procedure.

EXTERIOR CLEANING

Remove dust and dirt off exterior surfaces with mild household dish-washing detergent and warm water. Wipe dry with a clean, soft cloth.

3-4

Part Number 000002688

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Contents Installation Use and Care Manual Read These Before Proceeding Personal Injury PotentialTable of Contents Table of Contents Section Ice Machine OperationTable of Contents Section Ice Machine Sequence of Operation Section Before Calling ServiceTable of Contents How to Read a Model Number AccessoriesModel Numbers Remote Condensing UnitGeneral Information Section Model/Serial Number Location Model/Serial Number Location Ice Machine Model NumberCommercial Warranty Coverage General Information Section Ice Machine Dimensions QF400 AIR Cooled ICE MachineQC700/QF800 Water Cooled ICE Machine QC700/QF800 AIR Cooled ICE MachineQF2300 Head Section and RFC2385 Remote Condensing Unit Bin Model Dimension a Dimension B Inch 56 CM ICE Storage Bins Inch 130 CM ICE Storage BinsInch 76 CM ICE Storage Bins B970Bin Model Dimension a Width Dimension B Height Inch 76 CMSection Installation Instructions Location of Ice Machine Ice Machine Head Section Clearance RequirementsIce Machine Heat of Rejection Location of Remote Condensing UnitCondenser Air Baffle Leveling Leg and FootQC700/QF800 Air-Cooled Ice Machines Only Air BaffleSection Installation Instructions Electrical Service Installation Instructions Section Electrical Requirements For United Kingdom OnlyIce Machine Head Section QC700C/QF800C ICE Machine Head /1/60 or 208-230/1/60 QC700C/QF800C ICE Machine Head /1/50QF2300 ICE Machine Head /60/1 RFC2385 Remote Condensing Unit 208-230/1/60 Section Installation Instructions Water Supply and Drains Cooling Tower Applications Water-Cooled ModelsPotable Water Supply Potable Water Inlet LinesInstallation Instructions Section Typical Water Supply Drain InstallationWater Supply and Drain Line SIZING/CONNECTIONS QF2300/RFC2385 only Usage with NON-MANITOWOC Condensing UnitsFactory Equipment Refrigeration Amounts Line SET Length Line SET Rise or DropRoof/Wall Penetration Route Refrigeration TubingService Loop Supplied service loop is an installation requirementSuction Line OIL Traps Manitowoc S-Trap KitConnecting the line set Connect The Line Set To The Ice Machine Head SectionConnect The Line Set To The Remote Condensing Unit Open The Valves Prior To Starting The Ice Machine Torque Value’sOpen Receiver Service Valve Leak Check The Refrigeration SystemInsulation Requirements Suction Liquid Min. Insulation LineSuction Shut Off Valve Insulation Typical Remote System Installation Section Installation Instructions Installation Checklist Remote AIR-COOLED onlyPotential Personal Injury Situation Component Identification ICE Machine Head SectionQC700/QF800 QF400Ice Machine Operation Section QF2300Section Ice Machine Operation Operational Checks Water Level CheckCleaning/Sanitizing Procedure Heavily Scaled Cleaning ProcedureExterior Cleaning Cleaning the Condenser Air-Cooled CondenserSelf-Contained Air-Cooled Filter Straighten Bent Condenser FinsMANITOWOC’S Cleaning Technology Model Amount of CleanerPreventative Maintenance Cleaning Procedure QF400 CLEANING/SANITIZING Procedure QC700/QF800/QF2300 Amount of Water Amount of CleanerAmount of Water Amount of Sanitizer CLEANING/SANITIZING Procedure QF400 Mix Cleaner and Water Use Ice machine cleanerCleaner OnlyRemoval of Parts for CLEANING/SANITIZING Solution TypeMixed With Water Level Probe Removal QF2300 Water Reservoir Cover RemovalQC700/QF800 Shown Water Level Probe RemovalQF2300 Shown Float Valve Removal Water Reservoir Removal QC700/QF800 Shown Ice Diverter RemovalIce Chute Removal Bin Door Removal Cabinet RemovalDump Valve Disassembly Water Dump ValveWater Cooled Condensing Unit Pry Open the Water Regulating ValveQF400/QC700/QF800 Prior to START-UPFlush Sequence in the ICE Position Ice Machine Sequence of Operation Section QF2300 Checklist Problem Possible Cause To CorrectBefore Calling Service Section Safeguard Feature Reset Procedure Safeguard Indicator LightsStandby Mode Analyzing Why SafeGuards May Stop the Ice Machine No Water ChecklistSafeguard Modes Possible Problem List Corrective Action ListBefore Calling Service Section Gear Motor Speed ChecklistGear Motor Speed Temperature is Too High or Low QF400/QC700/QF800 Temperature Sensor ChecklistThis page Intentionally Left Blank Page Manitowoc ICE, INC
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