Manitowoc Ice QF0400 QF400/QC700/QF800, Prior to START-UP, Flush Sequence in the ICE Position

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Section 4

Ice Machine Sequence of Operation

QF400/QC700/QF800

PRIOR TO START-UP

When the toggle switch is placed in the “ice” position the following must occur prior to starting an ice making cycle.

A.The bin level probe must be open (bin level light off). If the probe is closed, (bin level light on) when the toggle switch is moved to ICE, the control system waits until the bin level probe opens, (bin level light off) before starting an ice making sequence. If the bin level probe is removed/disconnected the ice machine will not start.

B.The water level probe must be closed (water level light on) to start the compressor. If the water level probe is open, (water level light off) the control system waits until the water level probe closes before starting the compressor.

INITIAL START-UP 1A. Flush

Immediately after placing the toggle switch into ICE, the dump valve solenoid, and gearbox are energized. After

45seconds the dump valve de-energizes.

1B. Water Fill

After 45 seconds the water float valve solenoid is energized.

2. Freeze Cycle

When water contacts the water level probe, the compressor and condenser fan motor energize (condenser fan motor is wired through a fan cycling control).

The gear motor, compressor, condenser fan motor and water float valve solenoid remain energized as the ice machine makes ice. The water float valve will open and close automatically to maintain the proper water level.

AUTOMATIC SHUT-OFF 3A. Ice Run Out

Ice will build up in the bin until it contacts the bin level probe. After ice contacts the bin level probe for 30 continuous seconds the compressor de-energizes. To allow excess ice to run out, the gear motor and the water float valve solenoid remain energized for an additional

45seconds, then de-energize.

3B. Water Drain

To allow water to drain from the evaporator, the dump valve energizes for 90 seconds, then de-energizes.

An 8-minute lockout starts when the compressor de- energizes. When the ice drops away from the bin level probe the ice machine will begin an initial start-up cycle, provided the “8-minute lockout” has expired.

8 Minute Lockout

The bin level light will flash until the 8-minute lockout expires.

After the 8 minute lockout expires the bin level light will de-energize.

The 8 minute lockout time can be overridden by moving the ON/OFF/CLEAN toggle switch from ICE to OFF then back to ICE.

FLUSH SEQUENCE IN THE “ICE” POSITION

After the ice machine has run for 100 hours the ice machine will stop making ice and perform a flush sequence. The flush sequence will remove minerals that have settled in the bottom of the evaporator. The entire flush sequence lasts approximately 11 minutes, after which the ice machine automatically resumes ice making and the 100 hour counter in the control board resets to zero.

NOTE: Flake ice machines use an auger to remove ice from the evaporator. Occasional noises (creaks, groans, or pops) are a normal part of the ice making process.

Part Number 000002688

4-1

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Contents Installation Use and Care Manual Personal Injury Potential Read These Before ProceedingTable of Contents Section Ice Machine Operation Table of ContentsSection Before Calling Service Table of Contents Section Ice Machine Sequence of OperationTable of Contents Remote Condensing Unit How to Read a Model NumberAccessories Model NumbersModel/Serial Number Location Ice Machine Model Number General Information Section Model/Serial Number LocationCommercial Warranty Coverage General Information Section QC700/QF800 AIR Cooled ICE Machine Ice Machine DimensionsQF400 AIR Cooled ICE Machine QC700/QF800 Water Cooled ICE MachineQF2300 Head Section and RFC2385 Remote Condensing Unit B970 Bin Model Dimension a Dimension BInch 56 CM ICE Storage Bins Inch 130 CM ICE Storage Bins Inch 76 CM ICE Storage BinsInch 76 CM Bin Model Dimension a Width Dimension B HeightLocation of Remote Condensing Unit Section Installation Instructions Location of Ice MachineIce Machine Head Section Clearance Requirements Ice Machine Heat of RejectionAir Baffle Condenser Air BaffleLeveling Leg and Foot QC700/QF800 Air-Cooled Ice Machines OnlySection Installation Instructions Electrical Service Installation Instructions Section Electrical Requirements For United Kingdom OnlyIce Machine Head Section QC700C/QF800C ICE Machine Head /1/60 or 208-230/1/60 QC700C/QF800C ICE Machine Head /1/50QF2300 ICE Machine Head /60/1 RFC2385 Remote Condensing Unit 208-230/1/60 Potable Water Inlet Lines Section Installation Instructions Water Supply and DrainsCooling Tower Applications Water-Cooled Models Potable Water SupplyInstallation Instructions Section Typical Water Supply Drain InstallationWater Supply and Drain Line SIZING/CONNECTIONS QF2300/RFC2385 only Usage with NON-MANITOWOC Condensing UnitsFactory Equipment Refrigeration Amounts Route Refrigeration Tubing Line SET LengthLine SET Rise or Drop Roof/Wall PenetrationManitowoc S-Trap Kit Service LoopSupplied service loop is an installation requirement Suction Line OIL TrapsConnecting the line set Connect The Line Set To The Ice Machine Head SectionConnect The Line Set To The Remote Condensing Unit Torque Value’s Open The Valves Prior To Starting The Ice MachineSuction Liquid Min. Insulation Line Open Receiver Service ValveLeak Check The Refrigeration System Insulation RequirementsSuction Shut Off Valve Insulation Typical Remote System Installation Remote AIR-COOLED only Section Installation Instructions Installation ChecklistPotential Personal Injury Situation QF400 Component IdentificationICE Machine Head Section QC700/QF800QF2300 Ice Machine Operation SectionWater Level Check Section Ice Machine Operation Operational ChecksCleaning/Sanitizing Procedure Heavily Scaled Cleaning ProcedureExterior Cleaning Straighten Bent Condenser Fins Cleaning the CondenserAir-Cooled Condenser Self-Contained Air-Cooled FilterModel Amount of Cleaner MANITOWOC’S Cleaning TechnologyPreventative Maintenance Cleaning Procedure QF400 CLEANING/SANITIZING Procedure QC700/QF800/QF2300 Amount of Water Amount of CleanerAmount of Water Amount of Sanitizer CLEANING/SANITIZING Procedure QF400 Only Mix Cleaner and WaterUse Ice machine cleaner CleanerRemoval of Parts for CLEANING/SANITIZING Solution TypeMixed With Water Level Probe Removal Water Level Probe RemovalQF2300 Water Reservoir Cover Removal QC700/QF800 ShownQF2300 Shown Float Valve Removal QC700/QF800 Shown Ice Diverter Removal Water Reservoir RemovalIce Chute Removal Cabinet Removal Bin Door RemovalWater Dump Valve Dump Valve DisassemblyPry Open the Water Regulating Valve Water Cooled Condensing UnitQF400/QC700/QF800 Prior to START-UPFlush Sequence in the ICE Position Ice Machine Sequence of Operation Section QF2300 Problem Possible Cause To Correct ChecklistBefore Calling Service Section Safeguard Feature Reset Procedure Safeguard Indicator LightsStandby Mode Possible Problem List Corrective Action List Analyzing Why SafeGuards May Stop the Ice MachineNo Water Checklist Safeguard ModesBefore Calling Service Section Gear Motor Speed ChecklistGear Motor Speed Temperature Sensor Checklist Temperature is Too High or Low QF400/QC700/QF800This page Intentionally Left Blank Page Manitowoc ICE, INC
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