Manitowoc Ice QF0800, QC0700, QF0400 manual Ice Machine Sequence of Operation Section QF2300

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Ice Machine Sequence of Operation

Section 4

 

 

QF2300

PRIOR TO START-UP

When the toggle switch is placed in the “ice” position the following must occur prior to starting an ice making cycle.

A.The bin level probe must be open (bin level light off). If the probe is closed, (bin level light on) when the toggle switch is moved to ICE, the control system waits until the bin level probe opens, (bin level light off) before starting an ice making sequence. If the bin level probe is removed/disconnected the ice machine will not start.

B.The water level probe must be closed (water level light on) to start the compressor. If the water level probe is open, (water level light off) the control system waits until the water level probe closes before starting the compressor.

INITIAL START-UP 1A. Flush

Immediately after placing the toggle switch into ICE, the dump valve solenoid, and gearbox are energized. After

45seconds the dump valve de-energizes.

1B. Water Fill

After 45 seconds the water float valve solenoid is energized.

2. Freeze Cycle

When water contacts the water level probe the liquid line solenoid valve, equalization valve, compressor and condenser fan motor energize (condenser fan motor is wired through a fan cycling control).

The gear motor, compressor, condenser fan motor and water float valve solenoid remain energized as the ice machine makes ice. The water float valve will open and close automatically to maintain the proper water level.

AUTOMATIC SHUT-OFF 3A. Ice Run Out

Ice will build up in the bin until it contacts the bin level probe. After ice contacts the bin level probe for 30 continuous seconds the liquid line solenoid valve, equalization valve and compressor de-energizes.

To allow excess ice to run out, the gear motor and the water float valve solenoid remain energized for an additional 4 minutes, then de-energize.

3B. Water Drain

To allow water to drain from the evaporator, the dump valve energizes for 90 seconds, then de-energizes.

An 8-minute lockout starts when the compressor de- energizes. When the ice drops away from the bin level probe the ice machine will begin an initial start-up cycle, provided the “8-minute lockout” has expired.

8 Minute Lockout

The bin level light will flash until the 8-minute lockout expires.

After the 8 minute lockout expires the bin level light will de-energize.

The 8 minute lockout time can be overridden by moving the ON/OFF/CLEAN toggle switch from ICE to OFF then back to ICE.

FLUSH SEQUENCE IN THE “ICE” POSITION

After the ice machine has run for 100 hours the ice machine will stop making ice and perform a flush sequence. The flush sequence will remove minerals that have settled in the bottom of the evaporator. The entire flush sequence lasts approximately 11 minutes, after which the ice machine automatically resumes ice making and the 100 hour counter in the control board resets to zero.

NOTE: Flake ice machines use an auger to remove ice from the evaporator. Occasional noises (creaks, groans, or pops) are a normal part of the ice making process.

4-2

Part Number 000002688

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Contents Installation Use and Care Manual Read These Before Proceeding Personal Injury PotentialTable of Contents Table of Contents Section Ice Machine OperationTable of Contents Section Ice Machine Sequence of Operation Section Before Calling ServiceTable of Contents How to Read a Model Number AccessoriesModel Numbers Remote Condensing UnitGeneral Information Section Model/Serial Number Location Model/Serial Number Location Ice Machine Model NumberCommercial Warranty Coverage General Information Section Ice Machine Dimensions QF400 AIR Cooled ICE MachineQC700/QF800 Water Cooled ICE Machine QC700/QF800 AIR Cooled ICE MachineQF2300 Head Section and RFC2385 Remote Condensing Unit Bin Model Dimension a Dimension B Inch 56 CM ICE Storage Bins Inch 130 CM ICE Storage BinsInch 76 CM ICE Storage Bins B970Bin Model Dimension a Width Dimension B Height Inch 76 CMSection Installation Instructions Location of Ice Machine Ice Machine Head Section Clearance RequirementsIce Machine Heat of Rejection Location of Remote Condensing UnitCondenser Air Baffle Leveling Leg and FootQC700/QF800 Air-Cooled Ice Machines Only Air BaffleSection Installation Instructions Electrical Service For United Kingdom Only Installation Instructions Section Electrical RequirementsIce Machine Head Section QC700C/QF800C ICE Machine Head /1/50 QC700C/QF800C ICE Machine Head /1/60 or 208-230/1/60QF2300 ICE Machine Head /60/1 RFC2385 Remote Condensing Unit 208-230/1/60 Section Installation Instructions Water Supply and Drains Cooling Tower Applications Water-Cooled ModelsPotable Water Supply Potable Water Inlet LinesTypical Water Supply Drain Installation Installation Instructions SectionWater Supply and Drain Line SIZING/CONNECTIONS Usage with NON-MANITOWOC Condensing Units QF2300/RFC2385 onlyFactory Equipment Refrigeration Amounts Line SET Length Line SET Rise or DropRoof/Wall Penetration Route Refrigeration TubingService Loop Supplied service loop is an installation requirementSuction Line OIL Traps Manitowoc S-Trap KitConnect The Line Set To The Ice Machine Head Section Connecting the line setConnect The Line Set To The Remote Condensing Unit Open The Valves Prior To Starting The Ice Machine Torque Value’sOpen Receiver Service Valve Leak Check The Refrigeration SystemInsulation Requirements Suction Liquid Min. Insulation LineSuction Shut Off Valve Insulation Typical Remote System Installation Section Installation Instructions Installation Checklist Remote AIR-COOLED onlyPotential Personal Injury Situation Component Identification ICE Machine Head SectionQC700/QF800 QF400Ice Machine Operation Section QF2300Section Ice Machine Operation Operational Checks Water Level CheckHeavily Scaled Cleaning Procedure Cleaning/Sanitizing ProcedureExterior Cleaning Cleaning the Condenser Air-Cooled CondenserSelf-Contained Air-Cooled Filter Straighten Bent Condenser FinsMANITOWOC’S Cleaning Technology Model Amount of CleanerPreventative Maintenance Cleaning Procedure QF400 Amount of Water Amount of Cleaner CLEANING/SANITIZING Procedure QC700/QF800/QF2300Amount of Water Amount of Sanitizer CLEANING/SANITIZING Procedure QF400 Mix Cleaner and Water Use Ice machine cleanerCleaner OnlySolution Type Removal of Parts for CLEANING/SANITIZINGMixed With Water Level Probe Removal QF2300 Water Reservoir Cover RemovalQC700/QF800 Shown Water Level Probe RemovalQF2300 Shown Float Valve Removal Water Reservoir Removal QC700/QF800 Shown Ice Diverter RemovalIce Chute Removal Bin Door Removal Cabinet Removal Dump Valve Disassembly Water Dump ValveWater Cooled Condensing Unit Pry Open the Water Regulating ValvePrior to START-UP QF400/QC700/QF800Flush Sequence in the ICE Position Ice Machine Sequence of Operation Section QF2300 Checklist Problem Possible Cause To CorrectReset Procedure Safeguard Indicator Lights Before Calling Service Section Safeguard FeatureStandby Mode Analyzing Why SafeGuards May Stop the Ice Machine No Water ChecklistSafeguard Modes Possible Problem List Corrective Action ListGear Motor Speed Checklist Before Calling Service SectionGear Motor Speed Temperature is Too High or Low QF400/QC700/QF800 Temperature Sensor ChecklistThis page Intentionally Left Blank Page Manitowoc ICE, INC
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