Manitowoc Ice QF0400, QF2300, QF0800 manual Section Installation Instructions Installation Checklist

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Section 2

Installation Instructions

 

 

Installation Checklist

Is the Ice Machine level?

Has all of the internal packing been removed?

Have all of the electrical and water connections been made?

Has the supply voltage been tested and checked against the rating on the nameplate?

Is there proper clearance around the ice machine for air circulation?

Has the ice machine been installed where ambient temperatures will remain in the range of 45° - 110°F (7° - 43.3°C)?

Has the ice machine been installed where the incoming water temperature will remain in the range of 45° - 90°F (7° - 32.2°C)?

Are the ice machine and bin drains separately vented?

Are all electrical leads free from contact with refrigeration lines and moving equipment?

Has the owner/operator been instructed regarding maintenance and the use of Manitowoc Cleaner and Sanitizer?

Has the warranty registration card been sent to the factory?

Has the ice machine and bin been sanitized?

Has this manual been given to the owner/ operator?

Is the water level (float valve) set correctly?

Has the toggle switch been placed in the ice position? (Switch is located behind front cover)

REMOTE AIR-COOLED ONLY

Has the ice machine receiver service valve been opened 100%?

Are the ice machine line set shut-off valves open 100%?

Does the condenser fan motor operate properly after start-up?

Have all the refrigeration fittings and joints been leak checked?

Is the line set routed properly?

Is a refrigeration oil trap (S-trap) installed?

Have the refrigeration lines been insulated and secured properly to prevent vibration?

Has the remote condensing unit been located where ambient temperatures will remain in the range of -20° to 120°F (-29° to 49°C)?

Is the lineset length, rise and drop within guidelines?

Part Number 000002688

2-21

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Contents Installation Use and Care Manual Personal Injury Potential Read These Before ProceedingTable of Contents Section Ice Machine Operation Table of ContentsSection Before Calling Service Table of Contents Section Ice Machine Sequence of OperationTable of Contents Remote Condensing Unit How to Read a Model NumberAccessories Model NumbersModel/Serial Number Location Ice Machine Model Number General Information Section Model/Serial Number LocationCommercial Warranty Coverage General Information Section QC700/QF800 AIR Cooled ICE Machine Ice Machine DimensionsQF400 AIR Cooled ICE Machine QC700/QF800 Water Cooled ICE MachineQF2300 Head Section and RFC2385 Remote Condensing Unit B970 Bin Model Dimension a Dimension BInch 56 CM ICE Storage Bins Inch 130 CM ICE Storage Bins Inch 76 CM ICE Storage BinsInch 76 CM Bin Model Dimension a Width Dimension B HeightLocation of Remote Condensing Unit Section Installation Instructions Location of Ice MachineIce Machine Head Section Clearance Requirements Ice Machine Heat of RejectionAir Baffle Condenser Air BaffleLeveling Leg and Foot QC700/QF800 Air-Cooled Ice Machines OnlySection Installation Instructions Electrical Service For United Kingdom Only Installation Instructions Section Electrical RequirementsIce Machine Head Section QC700C/QF800C ICE Machine Head /1/50 QC700C/QF800C ICE Machine Head /1/60 or 208-230/1/60QF2300 ICE Machine Head /60/1 RFC2385 Remote Condensing Unit 208-230/1/60 Potable Water Inlet Lines Section Installation Instructions Water Supply and DrainsCooling Tower Applications Water-Cooled Models Potable Water SupplyTypical Water Supply Drain Installation Installation Instructions SectionWater Supply and Drain Line SIZING/CONNECTIONS Usage with NON-MANITOWOC Condensing Units QF2300/RFC2385 onlyFactory Equipment Refrigeration Amounts Route Refrigeration Tubing Line SET LengthLine SET Rise or Drop Roof/Wall PenetrationManitowoc S-Trap Kit Service LoopSupplied service loop is an installation requirement Suction Line OIL TrapsConnect The Line Set To The Ice Machine Head Section Connecting the line setConnect The Line Set To The Remote Condensing Unit Torque Value’s Open The Valves Prior To Starting The Ice MachineSuction Liquid Min. Insulation Line Open Receiver Service ValveLeak Check The Refrigeration System Insulation RequirementsSuction Shut Off Valve Insulation Typical Remote System Installation Remote AIR-COOLED only Section Installation Instructions Installation ChecklistPotential Personal Injury Situation QF400 Component IdentificationICE Machine Head Section QC700/QF800QF2300 Ice Machine Operation SectionWater Level Check Section Ice Machine Operation Operational ChecksHeavily Scaled Cleaning Procedure Cleaning/Sanitizing ProcedureExterior Cleaning Straighten Bent Condenser Fins Cleaning the CondenserAir-Cooled Condenser Self-Contained Air-Cooled FilterModel Amount of Cleaner MANITOWOC’S Cleaning TechnologyPreventative Maintenance Cleaning Procedure QF400 Amount of Water Amount of Cleaner CLEANING/SANITIZING Procedure QC700/QF800/QF2300Amount of Water Amount of Sanitizer CLEANING/SANITIZING Procedure QF400 Only Mix Cleaner and WaterUse Ice machine cleaner CleanerSolution Type Removal of Parts for CLEANING/SANITIZINGMixed With Water Level Probe Removal Water Level Probe RemovalQF2300 Water Reservoir Cover Removal QC700/QF800 ShownQF2300 Shown Float Valve Removal QC700/QF800 Shown Ice Diverter Removal Water Reservoir RemovalIce Chute Removal Cabinet Removal Bin Door RemovalWater Dump Valve Dump Valve DisassemblyPry Open the Water Regulating Valve Water Cooled Condensing UnitPrior to START-UP QF400/QC700/QF800Flush Sequence in the ICE Position Ice Machine Sequence of Operation Section QF2300 Problem Possible Cause To Correct ChecklistReset Procedure Safeguard Indicator Lights Before Calling Service Section Safeguard FeatureStandby Mode Possible Problem List Corrective Action List Analyzing Why SafeGuards May Stop the Ice MachineNo Water Checklist Safeguard ModesGear Motor Speed Checklist Before Calling Service SectionGear Motor Speed Temperature Sensor Checklist Temperature is Too High or Low QF400/QC700/QF800This page Intentionally Left Blank Page Manitowoc ICE, INC
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