Manitowoc Ice QF0800, QF2300, QC0700, QF0400 manual Temperature is Too High or Low QF400/QC700/QF800

Page 57

Section 5

Before Calling Service

 

 

Temperature is Too High or Low

QF400/QC700/QF800

The temperature sensor (thermistor) is mounted on the compressor discharge line. The temperature sensor provides input to the control board. The control board monitors the temperature anytime the compressor is energized.

If the thermistor detects 245°F or higher for 15 continuous seconds:

1.The ice machine will de-energize the compressor and gear motor and initiate a SafeGuard Mode.

2.The control board “Disch Temp” light will continue to flash twice then pause, to indicate the ice machine has shut off on high temperature.

3.The ice machine will remain off until the toggle switch is moved from ICE to OFF, and back to ICE.

or

Line voltage is interrupted and restored.

If the thermistor detects 155°F or less for 3 continuous minutes:

1.The control board ignores the low temperature limit for the first 30 minutes of compressor run time.

2.The ice machine will de-energize the compressor and gear motor, continuously flash the control board “Disch Temp” light and initiate a 60-minute Standby Mode.

3.After the 60-minute Standby Mode, the ice machine will de-energize the “Disch Temp” light and initiate a start-up sequence.

Temperature Sensor Checklist

4.After 30 minutes of compressor run time, the ice machine will check the discharge line temperature.

Discharge line temperature normal: The ice machine continues to make ice.

Discharge line temperature below 155°F after 30 minutes of run time:

The ice machine will start another 60-minute Standby Mode.

If the discharge line temperature drops below 155°F for 3 continuous minutes during 7 consecutive cycles the ice machine will start a SafeGuard Mode.

During the SafeGuard Mode the ”Disch Temp” light will continually flash to indicate a Safeguard Mode. The ice machine remains off until:

The toggle switch is moved from ICE to OFF, then back to ICE.

Line voltage is interrupted and restored.

INDICATOR LIGHT

Before 48 hours have elapsed:

After a Standby Mode has been initiated the Control Board “Disch Temp“ light will flash anytime the toggle switch is placed in the OFF position.

After 48 hours have elapsed:

The SafeGuard will be automatically erased from memory and the “Disch Temp” light will not flash.

Possible Problem List

Corrective Action List

Thermistor is not properly insulated

Insulate thermistor.

Thermistor loose

Secure thermistor to discharge line.

Thermistor mounted in the wrong location

Position thermistor on discharge line 6 in. from compressor

 

discharge port.

Thermistor defective

Refer to CHECK PROCEDURE under “Thermistor.”

Flooding expansion valve

Replace expansion valve.

Refrigerant overcharge or undercharge

Recover and weigh in nameplate charge.

Low ambient temperature

Verify ambient temperature remains above 45°F (7.2°C).

Defective compressor

Replace compressor.

Insufficient or low water pressure

Verify water pressure is between 20 and 80 psig.

Part Number 000002688

5-5

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Contents Installation Use and Care Manual Personal Injury Potential Read These Before ProceedingTable of Contents Section Ice Machine Operation Table of ContentsSection Before Calling Service Table of Contents Section Ice Machine Sequence of OperationTable of Contents Accessories How to Read a Model NumberModel Numbers Remote Condensing UnitModel/Serial Number Location Ice Machine Model Number General Information Section Model/Serial Number LocationCommercial Warranty Coverage General Information Section QF400 AIR Cooled ICE Machine Ice Machine DimensionsQC700/QF800 Water Cooled ICE Machine QC700/QF800 AIR Cooled ICE MachineQF2300 Head Section and RFC2385 Remote Condensing Unit Inch 56 CM ICE Storage Bins Inch 130 CM ICE Storage Bins Bin Model Dimension a Dimension BInch 76 CM ICE Storage Bins B970Inch 76 CM Bin Model Dimension a Width Dimension B HeightIce Machine Head Section Clearance Requirements Section Installation Instructions Location of Ice MachineIce Machine Heat of Rejection Location of Remote Condensing UnitLeveling Leg and Foot Condenser Air BaffleQC700/QF800 Air-Cooled Ice Machines Only Air BaffleSection Installation Instructions Electrical Service Installation Instructions Section Electrical Requirements For United Kingdom OnlyIce Machine Head Section QC700C/QF800C ICE Machine Head /1/60 or 208-230/1/60 QC700C/QF800C ICE Machine Head /1/50QF2300 ICE Machine Head /60/1 RFC2385 Remote Condensing Unit 208-230/1/60 Cooling Tower Applications Water-Cooled Models Section Installation Instructions Water Supply and DrainsPotable Water Supply Potable Water Inlet LinesInstallation Instructions Section Typical Water Supply Drain InstallationWater Supply and Drain Line SIZING/CONNECTIONS QF2300/RFC2385 only Usage with NON-MANITOWOC Condensing UnitsFactory Equipment Refrigeration Amounts Line SET Rise or Drop Line SET LengthRoof/Wall Penetration Route Refrigeration TubingSupplied service loop is an installation requirement Service LoopSuction Line OIL Traps Manitowoc S-Trap KitConnecting the line set Connect The Line Set To The Ice Machine Head SectionConnect The Line Set To The Remote Condensing Unit Torque Value’s Open The Valves Prior To Starting The Ice MachineLeak Check The Refrigeration System Open Receiver Service ValveInsulation Requirements Suction Liquid Min. Insulation LineSuction Shut Off Valve Insulation Typical Remote System Installation Remote AIR-COOLED only Section Installation Instructions Installation ChecklistPotential Personal Injury Situation ICE Machine Head Section Component IdentificationQC700/QF800 QF400QF2300 Ice Machine Operation SectionWater Level Check Section Ice Machine Operation Operational ChecksCleaning/Sanitizing Procedure Heavily Scaled Cleaning ProcedureExterior Cleaning Air-Cooled Condenser Cleaning the CondenserSelf-Contained Air-Cooled Filter Straighten Bent Condenser FinsModel Amount of Cleaner MANITOWOC’S Cleaning TechnologyPreventative Maintenance Cleaning Procedure QF400 CLEANING/SANITIZING Procedure QC700/QF800/QF2300 Amount of Water Amount of CleanerAmount of Water Amount of Sanitizer CLEANING/SANITIZING Procedure QF400 Use Ice machine cleaner Mix Cleaner and WaterCleaner OnlyRemoval of Parts for CLEANING/SANITIZING Solution TypeMixed With QF2300 Water Reservoir Cover Removal Water Level Probe RemovalQC700/QF800 Shown Water Level Probe RemovalQF2300 Shown Float Valve Removal QC700/QF800 Shown Ice Diverter Removal Water Reservoir RemovalIce Chute Removal Cabinet Removal Bin Door RemovalWater Dump Valve Dump Valve DisassemblyPry Open the Water Regulating Valve Water Cooled Condensing UnitQF400/QC700/QF800 Prior to START-UPFlush Sequence in the ICE Position Ice Machine Sequence of Operation Section QF2300 Problem Possible Cause To Correct ChecklistBefore Calling Service Section Safeguard Feature Reset Procedure Safeguard Indicator LightsStandby Mode No Water Checklist Analyzing Why SafeGuards May Stop the Ice MachineSafeguard Modes Possible Problem List Corrective Action ListBefore Calling Service Section Gear Motor Speed ChecklistGear Motor Speed Temperature Sensor Checklist Temperature is Too High or Low QF400/QC700/QF800This page Intentionally Left Blank Page Manitowoc ICE, INC
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