Manitowoc Ice QF2300, QF0800 Open Receiver Service Valve, Leak Check The Refrigeration System

Page 28

Installation Instructions

Section 2

 

 

Replace cap on receiver service valve and tighten.

TURN

COUNTERCLOCKWISE

RECEIVER SERVICE VALVE CAP

 

(TURN COUNTERCLOCKWISE

SV1756

TO REMOVE)

Open Receiver Service Valve

There is a liquid line solenoid valve at the outlet of the receiver; refrigerant will not flow to the condensing unit until the ice machine head section is started. Connect power to both the ice machine head section and the Remote condensing unit. Place the ICE/OFF/CLEAN toggle switch into the ICE position, this will allow refrigerant to enter the line set and condensing unit.

Important

All refrigeration valve caps must be reinstalled to prevent future refrigeration leaks.

Step 7 Leak Check The Refrigeration System

Leak check the new line set connections at the ice machine head section, condensing unit and S trap as well as all factory joints throughout the entire system. Disconnect power to the remote condensing unit. Place the ICE/OFF/CLEAN toggle switch into the ICE position. This allows the low side and high side pressures to equalize. Place the ICE/OFF/CLEAN toggle switch in the OFF position. Connect power to the remote condensing unit and allow system to pump down.

Step 8 Insulation Requirements

To prevent condensation the entire suction line including the shut-off valve must be insulated. All insulation must be airtight and sealed at both ends.

The following insulation requirements prevent condensation at 90°F (32.2°C) ambient 70% Relative Humidity. If higher humidity is expected, increase insulation thickness.

The entire line set, including the suction service valve located on the back of the ice machine requires:

Suction

Liquid

Min. Insulation

Line

Line

Thickness

 

 

 

3/4 inch

1/2 inch

1/2”(13mm) Suction Line

(19.1 mm)

(12.7 mm)

1/4” (7mm) Liquid Line

 

 

 

Important

To prevent condensation the entire suction line including the shut off valve must be insulated. All insulation must be airtight and sealed at both ends.

The minimum requirements are for conditions at or below 70% humidity and 90°F (32.2°C) ambient. When higher humidity will be experienced, insulation wall thickness will need to be increased.

2-18

Part Number 000002688

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Contents Installation Use and Care Manual Read These Before Proceeding Personal Injury PotentialTable of Contents Table of Contents Section Ice Machine OperationTable of Contents Section Ice Machine Sequence of Operation Section Before Calling ServiceTable of Contents How to Read a Model Number AccessoriesModel Numbers Remote Condensing UnitGeneral Information Section Model/Serial Number Location Model/Serial Number Location Ice Machine Model NumberCommercial Warranty Coverage General Information Section Ice Machine Dimensions QF400 AIR Cooled ICE MachineQC700/QF800 Water Cooled ICE Machine QC700/QF800 AIR Cooled ICE MachineQF2300 Head Section and RFC2385 Remote Condensing Unit Bin Model Dimension a Dimension B Inch 56 CM ICE Storage Bins Inch 130 CM ICE Storage BinsInch 76 CM ICE Storage Bins B970Bin Model Dimension a Width Dimension B Height Inch 76 CMSection Installation Instructions Location of Ice Machine Ice Machine Head Section Clearance RequirementsIce Machine Heat of Rejection Location of Remote Condensing UnitCondenser Air Baffle Leveling Leg and FootQC700/QF800 Air-Cooled Ice Machines Only Air BaffleSection Installation Instructions Electrical Service For United Kingdom Only Installation Instructions Section Electrical RequirementsIce Machine Head Section QC700C/QF800C ICE Machine Head /1/50 QC700C/QF800C ICE Machine Head /1/60 or 208-230/1/60QF2300 ICE Machine Head /60/1 RFC2385 Remote Condensing Unit 208-230/1/60 Section Installation Instructions Water Supply and Drains Cooling Tower Applications Water-Cooled ModelsPotable Water Supply Potable Water Inlet LinesTypical Water Supply Drain Installation Installation Instructions SectionWater Supply and Drain Line SIZING/CONNECTIONS Usage with NON-MANITOWOC Condensing Units QF2300/RFC2385 onlyFactory Equipment Refrigeration Amounts Line SET Length Line SET Rise or DropRoof/Wall Penetration Route Refrigeration TubingService Loop Supplied service loop is an installation requirementSuction Line OIL Traps Manitowoc S-Trap KitConnect The Line Set To The Ice Machine Head Section Connecting the line setConnect The Line Set To The Remote Condensing Unit Open The Valves Prior To Starting The Ice Machine Torque Value’sOpen Receiver Service Valve Leak Check The Refrigeration SystemInsulation Requirements Suction Liquid Min. Insulation LineSuction Shut Off Valve Insulation Typical Remote System Installation Section Installation Instructions Installation Checklist Remote AIR-COOLED onlyPotential Personal Injury Situation Component Identification ICE Machine Head SectionQC700/QF800 QF400Ice Machine Operation Section QF2300Section Ice Machine Operation Operational Checks Water Level CheckHeavily Scaled Cleaning Procedure Cleaning/Sanitizing ProcedureExterior Cleaning Cleaning the Condenser Air-Cooled CondenserSelf-Contained Air-Cooled Filter Straighten Bent Condenser FinsMANITOWOC’S Cleaning Technology Model Amount of CleanerPreventative Maintenance Cleaning Procedure QF400 Amount of Water Amount of Cleaner CLEANING/SANITIZING Procedure QC700/QF800/QF2300Amount of Water Amount of Sanitizer CLEANING/SANITIZING Procedure QF400 Mix Cleaner and Water Use Ice machine cleanerCleaner OnlySolution Type Removal of Parts for CLEANING/SANITIZINGMixed With Water Level Probe Removal QF2300 Water Reservoir Cover RemovalQC700/QF800 Shown Water Level Probe RemovalQF2300 Shown Float Valve Removal Water Reservoir Removal QC700/QF800 Shown Ice Diverter RemovalIce Chute Removal Bin Door Removal Cabinet RemovalDump Valve Disassembly Water Dump ValveWater Cooled Condensing Unit Pry Open the Water Regulating ValvePrior to START-UP QF400/QC700/QF800Flush Sequence in the ICE Position Ice Machine Sequence of Operation Section QF2300 Checklist Problem Possible Cause To CorrectReset Procedure Safeguard Indicator Lights Before Calling Service Section Safeguard FeatureStandby Mode Analyzing Why SafeGuards May Stop the Ice Machine No Water ChecklistSafeguard Modes Possible Problem List Corrective Action ListGear Motor Speed Checklist Before Calling Service SectionGear Motor Speed Temperature is Too High or Low QF400/QC700/QF800 Temperature Sensor ChecklistThis page Intentionally Left Blank Page Manitowoc ICE, INC
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