Manitowoc Ice QF0400, QF2300 Section Ice Machine Operation Operational Checks, Water Level Check

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Section 3

Ice Machine Operation

 

 

Operational Checks

GENERAL

Manitowoc ice machines are factory-operated and adjusted before shipment. Normally, a newly installed ice machine does not require any adjustment.

To ensure proper operation, always follow the Operational Checks:

when starting the ice machine for the first time

after a prolonged out of service period

after cleaning and sanitizing

NOTE: Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.

WATER LEVEL CHECK

The float valve maintains the correct water level. The water level must allow the water level probes to maintain water contact throughout the freeze cycle. The water level is factory set and normally will not require adjustment. Check the water level during the freeze cycle. The water level is correct if the water level indicator light is energized (compressor is running) and no water is entering the overflow tube. (Check for overflow water exiting the ice machine drain line at the floor drain).

If adjustments are necessary:

A.Rotate float clockwise to increase water level

B.Rotate float counterclockwise to decrease water level

C.Verify the outlet for the water float valve is at a 20 to 30 degree angle to prevent contact with the float.

VERIFY WATER OUTLET DOES NOT POINT STRAIGHT DOWN IT MAY INTERFERE WITH FLOAT

WATER LEVEL

PROBE

WATER FLOAT

VALVE SOLENOID

COIL

WATER FLOAT

VALVE

WATER FLOAT

ROTATE TO

ADJUST WATER

LEVEL

SV2029

Part Number 000002688

3-3

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Contents Installation Use and Care Manual Personal Injury Potential Read These Before ProceedingTable of Contents Section Ice Machine Operation Table of ContentsSection Before Calling Service Table of Contents Section Ice Machine Sequence of OperationTable of Contents Remote Condensing Unit How to Read a Model NumberAccessories Model NumbersModel/Serial Number Location Ice Machine Model Number General Information Section Model/Serial Number LocationCommercial Warranty Coverage General Information Section QC700/QF800 AIR Cooled ICE Machine Ice Machine DimensionsQF400 AIR Cooled ICE Machine QC700/QF800 Water Cooled ICE MachineQF2300 Head Section and RFC2385 Remote Condensing Unit B970 Bin Model Dimension a Dimension BInch 56 CM ICE Storage Bins Inch 130 CM ICE Storage Bins Inch 76 CM ICE Storage BinsInch 76 CM Bin Model Dimension a Width Dimension B HeightLocation of Remote Condensing Unit Section Installation Instructions Location of Ice MachineIce Machine Head Section Clearance Requirements Ice Machine Heat of RejectionAir Baffle Condenser Air BaffleLeveling Leg and Foot QC700/QF800 Air-Cooled Ice Machines OnlySection Installation Instructions Electrical Service Ice Machine Head Section Installation Instructions Section Electrical RequirementsFor United Kingdom Only QF2300 ICE Machine Head /60/1 QC700C/QF800C ICE Machine Head /1/60 or 208-230/1/60QC700C/QF800C ICE Machine Head /1/50 RFC2385 Remote Condensing Unit 208-230/1/60 Potable Water Inlet Lines Section Installation Instructions Water Supply and DrainsCooling Tower Applications Water-Cooled Models Potable Water SupplyWater Supply and Drain Line SIZING/CONNECTIONS Installation Instructions SectionTypical Water Supply Drain Installation Factory Equipment Refrigeration Amounts QF2300/RFC2385 onlyUsage with NON-MANITOWOC Condensing Units Route Refrigeration Tubing Line SET LengthLine SET Rise or Drop Roof/Wall PenetrationManitowoc S-Trap Kit Service LoopSupplied service loop is an installation requirement Suction Line OIL TrapsConnect The Line Set To The Remote Condensing Unit Connecting the line setConnect The Line Set To The Ice Machine Head Section Torque Value’s Open The Valves Prior To Starting The Ice MachineSuction Liquid Min. Insulation Line Open Receiver Service ValveLeak Check The Refrigeration System Insulation RequirementsSuction Shut Off Valve Insulation Typical Remote System Installation Remote AIR-COOLED only Section Installation Instructions Installation ChecklistPotential Personal Injury Situation QF400 Component IdentificationICE Machine Head Section QC700/QF800QF2300 Ice Machine Operation SectionWater Level Check Section Ice Machine Operation Operational ChecksExterior Cleaning Cleaning/Sanitizing ProcedureHeavily Scaled Cleaning Procedure Straighten Bent Condenser Fins Cleaning the CondenserAir-Cooled Condenser Self-Contained Air-Cooled FilterModel Amount of Cleaner MANITOWOC’S Cleaning TechnologyPreventative Maintenance Cleaning Procedure QF400 Amount of Water Amount of Sanitizer CLEANING/SANITIZING Procedure QC700/QF800/QF2300Amount of Water Amount of Cleaner CLEANING/SANITIZING Procedure QF400 Only Mix Cleaner and WaterUse Ice machine cleaner CleanerMixed With Removal of Parts for CLEANING/SANITIZINGSolution Type Water Level Probe Removal Water Level Probe RemovalQF2300 Water Reservoir Cover Removal QC700/QF800 ShownQF2300 Shown Float Valve Removal QC700/QF800 Shown Ice Diverter Removal Water Reservoir RemovalIce Chute Removal Cabinet Removal Bin Door RemovalWater Dump Valve Dump Valve DisassemblyPry Open the Water Regulating Valve Water Cooled Condensing UnitFlush Sequence in the ICE Position QF400/QC700/QF800Prior to START-UP Ice Machine Sequence of Operation Section QF2300 Problem Possible Cause To Correct ChecklistStandby Mode Before Calling Service Section Safeguard FeatureReset Procedure Safeguard Indicator Lights Possible Problem List Corrective Action List Analyzing Why SafeGuards May Stop the Ice MachineNo Water Checklist Safeguard ModesGear Motor Speed Before Calling Service SectionGear Motor Speed Checklist Temperature Sensor Checklist Temperature is Too High or Low QF400/QC700/QF800This page Intentionally Left Blank Page Manitowoc ICE, INC
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