Manitowoc Ice QF0400, QF0800 manual QF2300/RFC2385 only, Usage with NON-MANITOWOC Condensing Units

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Section 2

Installation Instructions

 

 

Refrigeration System Installation

(QF2300/RFC2385 ONLY)

QuietQube®

 

Remote Single

 

 

 

Circuit

 

Line Set*

Ice Machine

 

 

 

Condenser

 

 

 

 

 

 

 

 

 

 

 

 

 

RC-20

RFC2300

 

 

RFC2385

 

RC-30

 

 

 

 

 

 

RC-50

 

 

 

 

 

 

 

Line Set

Suction Line

Liquid Line

Insulation

Thickness

 

 

 

 

 

 

 

 

 

 

 

 

1/2” (13mm)

RC 20/30/50

 

3/4 inch

1/2 inch

Suction Line

 

(19.1 mm)

(12.7 mm)

1/4” (7mm)

 

 

 

 

 

 

 

 

Liquid Line

USAGE WITH NON-MANITOWOC

CONDENSING UNITS

Manitowoc Condensing Units are specifically designed for usage with a Manitowoc Flake/Chiplet Ice Machine Head Sections. Manitowoc Flake/Chiplet Ice Machines will not operate with non-Manitowoc condensing units.

!Warning

Installation of a Remote Condensing Unit may require the use of special equipment for placement. Trained and qualified personnel are required for proper rigging and lifting.

!Caution

The 60-month compressor warranty (including the 24-month labor replacement warranty) will not apply if the Manitowoc Ice Machine and remote Manitowoc Condensing Unit are not installed according to specifications. This warranty also will not apply if the refrigeration system is modified with a condenser, heat reclaim device, or other parts or assemblies not manufactured by Manitowoc Ice, Inc.

Factory Equipment Refrigeration Amounts

ICE MACHINE HEAD SECTION

Each ice machine head section ships from the factory with a R-404A refrigerant charge appropriate for line sets up to 50’ in length (12.5 lbs.). The serial tag on the ice machine indicates the refrigerant charge. Additional refrigerant must be added for line set lengths between 50’ and 100’ (1.5 lbs.) see chart below.

Series

Charge

QF2200/QF2300

0’ to 50’ linesets 12.5 lbs (5.7 kg)

RFC2085/

50’ to 100’ linesets 14.0 lbs (6.4 kg)

RFC2385

 

!Caution

Never add more than nameplate charge to the refrigeration system for any application.

!Warning

Potential Personal Injury Situation

The ice machine head section contains the refrigerant charge. Installation and brazing of the line sets must be performed by a properly trained and EPA certified refrigeration technician aware of the dangers of dealing with refrigerant charged equipment.

REMOTE CONDENSING UNIT

Each condensing unit ships from the factory pressurized with 50/50 nitrogen helium mixture that must be removed during the installation process (approximately 20 psig).

REFRIGERATION LINE SETS/TRAPS KIT

Refrigeration Rated Tubing and Trap Kits are shipped capped with atmospheric pressure.

Part Number 000002688

2-13

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Contents Installation Use and Care Manual Personal Injury Potential Read These Before ProceedingTable of Contents Section Ice Machine Operation Table of ContentsSection Before Calling Service Table of Contents Section Ice Machine Sequence of OperationTable of Contents Remote Condensing Unit How to Read a Model NumberAccessories Model NumbersModel/Serial Number Location Ice Machine Model Number General Information Section Model/Serial Number LocationCommercial Warranty Coverage General Information Section QC700/QF800 AIR Cooled ICE Machine Ice Machine DimensionsQF400 AIR Cooled ICE Machine QC700/QF800 Water Cooled ICE MachineQF2300 Head Section and RFC2385 Remote Condensing Unit B970 Bin Model Dimension a Dimension BInch 56 CM ICE Storage Bins Inch 130 CM ICE Storage Bins Inch 76 CM ICE Storage BinsInch 76 CM Bin Model Dimension a Width Dimension B HeightLocation of Remote Condensing Unit Section Installation Instructions Location of Ice MachineIce Machine Head Section Clearance Requirements Ice Machine Heat of RejectionAir Baffle Condenser Air BaffleLeveling Leg and Foot QC700/QF800 Air-Cooled Ice Machines OnlySection Installation Instructions Electrical Service Ice Machine Head Section Installation Instructions Section Electrical RequirementsFor United Kingdom Only QF2300 ICE Machine Head /60/1 QC700C/QF800C ICE Machine Head /1/60 or 208-230/1/60QC700C/QF800C ICE Machine Head /1/50 RFC2385 Remote Condensing Unit 208-230/1/60 Potable Water Inlet Lines Section Installation Instructions Water Supply and DrainsCooling Tower Applications Water-Cooled Models Potable Water SupplyWater Supply and Drain Line SIZING/CONNECTIONS Installation Instructions SectionTypical Water Supply Drain Installation Factory Equipment Refrigeration Amounts QF2300/RFC2385 onlyUsage with NON-MANITOWOC Condensing Units Route Refrigeration Tubing Line SET LengthLine SET Rise or Drop Roof/Wall PenetrationManitowoc S-Trap Kit Service LoopSupplied service loop is an installation requirement Suction Line OIL TrapsConnect The Line Set To The Remote Condensing Unit Connecting the line setConnect The Line Set To The Ice Machine Head Section Torque Value’s Open The Valves Prior To Starting The Ice MachineSuction Liquid Min. Insulation Line Open Receiver Service ValveLeak Check The Refrigeration System Insulation RequirementsSuction Shut Off Valve Insulation Typical Remote System Installation Remote AIR-COOLED only Section Installation Instructions Installation ChecklistPotential Personal Injury Situation QF400 Component IdentificationICE Machine Head Section QC700/QF800QF2300 Ice Machine Operation SectionWater Level Check Section Ice Machine Operation Operational ChecksExterior Cleaning Cleaning/Sanitizing ProcedureHeavily Scaled Cleaning Procedure Straighten Bent Condenser Fins Cleaning the CondenserAir-Cooled Condenser Self-Contained Air-Cooled FilterModel Amount of Cleaner MANITOWOC’S Cleaning TechnologyPreventative Maintenance Cleaning Procedure QF400 Amount of Water Amount of Sanitizer CLEANING/SANITIZING Procedure QC700/QF800/QF2300Amount of Water Amount of Cleaner CLEANING/SANITIZING Procedure QF400 Only Mix Cleaner and WaterUse Ice machine cleaner CleanerMixed With Removal of Parts for CLEANING/SANITIZINGSolution Type Water Level Probe Removal Water Level Probe RemovalQF2300 Water Reservoir Cover Removal QC700/QF800 ShownQF2300 Shown Float Valve Removal QC700/QF800 Shown Ice Diverter Removal Water Reservoir RemovalIce Chute Removal Cabinet Removal Bin Door RemovalWater Dump Valve Dump Valve DisassemblyPry Open the Water Regulating Valve Water Cooled Condensing UnitFlush Sequence in the ICE Position QF400/QC700/QF800Prior to START-UP Ice Machine Sequence of Operation Section QF2300 Problem Possible Cause To Correct ChecklistStandby Mode Before Calling Service Section Safeguard FeatureReset Procedure Safeguard Indicator Lights Possible Problem List Corrective Action List Analyzing Why SafeGuards May Stop the Ice MachineNo Water Checklist Safeguard ModesGear Motor Speed Before Calling Service SectionGear Motor Speed Checklist Temperature Sensor Checklist Temperature is Too High or Low QF400/QC700/QF800This page Intentionally Left Blank Page Manitowoc ICE, INC
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