Manitowoc Ice QF0400 manual Analyzing Why SafeGuards May Stop the Ice Machine, No Water Checklist

Page 55

Section 5

Before Calling Service

 

 

Analyzing Why SafeGuards May Stop the Ice Machine

According to the refrigeration industry, a high percentage of compressor failure are the result of external causes. These can include flooding or starving expansion valves, dirty condensers, water loss to the ice machine, etc. SafeGuards protect the ice machine (primarily the compressor) from external failures by stopping ice machine operation before major component damage occurs.

Refrigeration and electrical component failures may also trip a safeguard. Eliminate all electrical components and external causes first. If it appears that the refrigeration system is causing the problem, use the charts, checklists, and other references to determine the cause.

NOTE: The following checklists are designed to assist the service technician in analysis. However, because there are many possible external problems, do not limit your diagnosis to only the items listed.

No Water Checklist

SAFEGUARD MODES

No Water

During the Freeze cycle if the water level probe opens or remains open for more than 30* continuous seconds, the ice machine will de-energize the compressor and gear motor, continuously flash the water level light and initiate a 60 minute Standby Mode.

During the Standby Mode the water level light will continually flash to indicate a Standby Mode.

After the 60 -minute Standby Mode, the ice machine will de-energize the water level light and initiate a start-up sequence.

WATER CONTACTS THE WATER LEVEL PROBE:

The ice machine continues to make ice.

WATER LEVEL PROBE OPENS OR REMAINS OPEN FOR MORE THAN 90 CONTINUOUS SECONDS:

The ice machine will start another 60-minute Standby Mode.

The ice machine repeats the above sequence until: Water contacts the water level probe

or

The toggle switch is moved to the OFF position.

*Note: There are two control boards, early version boards must remain open for 90 seconds before de- energizing.

INDICATOR LIGHT

Before 48 hours have elapsed:

After a Standby Mode has been initiated the water level light will flash anytime the toggle switch is placed in the OFF position.

After 48 hours have elapsed:

The SafeGuard will be automatically erased from memory and the water level will not flash.

Possible Problem List

Corrective Action List

No water

Restore water supply.

Quick disconnect removed from water float valve

Restore water supply.

Water float valve screen blocked

Clean screen.

Water float valve solenoid coil defective

Replace coil (see Water float valve diagnostics).

Water float valve improperly adjusted

Adjust valve (see Water level check).

Dump valve leaking

Repair or replace dump valve.

Water level probes disconnected or removed

Connect and correctly position probes.

Part Number 000002688

5-3

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Contents Installation Use and Care Manual Personal Injury Potential Read These Before ProceedingTable of Contents Section Ice Machine Operation Table of ContentsSection Before Calling Service Table of Contents Section Ice Machine Sequence of OperationTable of Contents Remote Condensing Unit How to Read a Model NumberAccessories Model NumbersModel/Serial Number Location Ice Machine Model Number General Information Section Model/Serial Number LocationCommercial Warranty Coverage General Information Section QC700/QF800 AIR Cooled ICE Machine Ice Machine DimensionsQF400 AIR Cooled ICE Machine QC700/QF800 Water Cooled ICE MachineQF2300 Head Section and RFC2385 Remote Condensing Unit B970 Bin Model Dimension a Dimension BInch 56 CM ICE Storage Bins Inch 130 CM ICE Storage Bins Inch 76 CM ICE Storage BinsInch 76 CM Bin Model Dimension a Width Dimension B HeightLocation of Remote Condensing Unit Section Installation Instructions Location of Ice MachineIce Machine Head Section Clearance Requirements Ice Machine Heat of RejectionAir Baffle Condenser Air BaffleLeveling Leg and Foot QC700/QF800 Air-Cooled Ice Machines OnlySection Installation Instructions Electrical Service For United Kingdom Only Installation Instructions Section Electrical RequirementsIce Machine Head Section QC700C/QF800C ICE Machine Head /1/50 QC700C/QF800C ICE Machine Head /1/60 or 208-230/1/60QF2300 ICE Machine Head /60/1 RFC2385 Remote Condensing Unit 208-230/1/60 Potable Water Inlet Lines Section Installation Instructions Water Supply and DrainsCooling Tower Applications Water-Cooled Models Potable Water SupplyTypical Water Supply Drain Installation Installation Instructions SectionWater Supply and Drain Line SIZING/CONNECTIONS Usage with NON-MANITOWOC Condensing Units QF2300/RFC2385 onlyFactory Equipment Refrigeration Amounts Route Refrigeration Tubing Line SET LengthLine SET Rise or Drop Roof/Wall PenetrationManitowoc S-Trap Kit Service LoopSupplied service loop is an installation requirement Suction Line OIL TrapsConnect The Line Set To The Ice Machine Head Section Connecting the line setConnect The Line Set To The Remote Condensing Unit Torque Value’s Open The Valves Prior To Starting The Ice MachineSuction Liquid Min. Insulation Line Open Receiver Service ValveLeak Check The Refrigeration System Insulation RequirementsSuction Shut Off Valve Insulation Typical Remote System Installation Remote AIR-COOLED only Section Installation Instructions Installation ChecklistPotential Personal Injury Situation QF400 Component IdentificationICE Machine Head Section QC700/QF800QF2300 Ice Machine Operation SectionWater Level Check Section Ice Machine Operation Operational ChecksHeavily Scaled Cleaning Procedure Cleaning/Sanitizing ProcedureExterior Cleaning Straighten Bent Condenser Fins Cleaning the CondenserAir-Cooled Condenser Self-Contained Air-Cooled FilterModel Amount of Cleaner MANITOWOC’S Cleaning TechnologyPreventative Maintenance Cleaning Procedure QF400 Amount of Water Amount of Cleaner CLEANING/SANITIZING Procedure QC700/QF800/QF2300Amount of Water Amount of Sanitizer CLEANING/SANITIZING Procedure QF400 Only Mix Cleaner and WaterUse Ice machine cleaner CleanerSolution Type Removal of Parts for CLEANING/SANITIZINGMixed With Water Level Probe Removal Water Level Probe RemovalQF2300 Water Reservoir Cover Removal QC700/QF800 ShownQF2300 Shown Float Valve Removal QC700/QF800 Shown Ice Diverter Removal Water Reservoir RemovalIce Chute Removal Cabinet Removal Bin Door RemovalWater Dump Valve Dump Valve DisassemblyPry Open the Water Regulating Valve Water Cooled Condensing UnitPrior to START-UP QF400/QC700/QF800Flush Sequence in the ICE Position Ice Machine Sequence of Operation Section QF2300 Problem Possible Cause To Correct ChecklistReset Procedure Safeguard Indicator Lights Before Calling Service Section Safeguard FeatureStandby Mode Possible Problem List Corrective Action List Analyzing Why SafeGuards May Stop the Ice MachineNo Water Checklist Safeguard ModesGear Motor Speed Checklist Before Calling Service SectionGear Motor Speed Temperature Sensor Checklist Temperature is Too High or Low QF400/QC700/QF800This page Intentionally Left Blank Page Manitowoc ICE, INC
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