Manitowoc Ice QF0400, QF2300 Open The Valves Prior To Starting The Ice Machine, Torque Value’s

Page 27

Section 2

Installation Instructions

 

 

Step 5 Pressure Test and Evacuate The Line Set and Remote Condensing Unit

Schrader valve core removal tools that allow for removal and installation of the valve cores without removing manifold gauge set hoses are recommended to decrease the evacuation time.

Leave the line set shut off valves closed (front seated). Pressure test the line sets and remote condensing unit with 150 psig of dry nitrogen. Add nitrogen at the line set shut off valves located at the back of the ice machine. Complete the pressure test, verify no leaks are present and remove the nitrogen from the system before connecting the vacuum pump. Connect a vacuum pump to both of the line set shut off valves located at the back of the ice machine head section. Evacuate to 250 microns (or less). To completely evacuate the Remote condensing unit, continue the evacuation for 30 minutes after reaching the 500 micron point.

CONNECT

VACUUM PUMP TO

LINE SET SHUT

OFF VALVES

SV1757

If required, the line set and condensing unit can be evacuated from the schrader valves located in the remote condensing unit. Schrader valve core removal tools (that allow for putting the cores back in without removing vacuum pump hoses) must be used if evacuating from the condensing unit side.

Isolate the vacuum pump from the line set shut off valves and/or condensing unit access ports prior to proceeding. Open refrigeration system shut off valves.

The suction line, liquid line and receiver service valves are closed during shipment and installation.

ALTERNATE CONNECTIONS AT

CONDENSING UNIT SCHRADER VALVES

SV2085

Step 6 Open The Valves Prior To Starting The Ice Machine.

A.Slowly backseat (open-turn counterclockwise) the suction line shut off valve.

B.Slowly backseat (open-turn counterclockwise) the liquid line shut off valve.

C.Slowly backseat (open-turn counterclockwise) the receiver service valve.

NOTE: You will not hear refrigerant flow when the valves are opened. Refrigerant will not flow until the toggle switch is placed in the ice position and the liquid line solenoid valve opens.

USE ALLEN WRENCH TO OPEN (TURN COUNTERCLOCKWISE)

LIQUID AND SUCTION LINE

SHUT-OFF VALVES

SV1784

OPEN SUCTION AND LIQUID LINE SHUT OFF VALVES

!Caution

After opening suction, discharge and receiver service valves, refrigerant pressure will not be detected until the toggle switch is placed in the ICE position and the liquid line solenoid valve energizes.

Verify O-ring in schrader valve caps are intact and reinstall on shut off valves to prevent refrigerant leakage.

Replace shut off valve access caps and torque to the following specifications.

Torque Value’s

Stem

18-20 ft. lbs.

Caps

12-15 ft. lbs.

Schrader Core

1.5-3 in. lbs.

Part Number 000002688

2-17

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Contents Installation Use and Care Manual Personal Injury Potential Read These Before ProceedingTable of Contents Section Ice Machine Operation Table of ContentsSection Before Calling Service Table of Contents Section Ice Machine Sequence of OperationTable of Contents Remote Condensing Unit How to Read a Model NumberAccessories Model NumbersModel/Serial Number Location Ice Machine Model Number General Information Section Model/Serial Number LocationCommercial Warranty Coverage General Information Section QC700/QF800 AIR Cooled ICE Machine Ice Machine DimensionsQF400 AIR Cooled ICE Machine QC700/QF800 Water Cooled ICE MachineQF2300 Head Section and RFC2385 Remote Condensing Unit B970 Bin Model Dimension a Dimension BInch 56 CM ICE Storage Bins Inch 130 CM ICE Storage Bins Inch 76 CM ICE Storage BinsInch 76 CM Bin Model Dimension a Width Dimension B HeightLocation of Remote Condensing Unit Section Installation Instructions Location of Ice MachineIce Machine Head Section Clearance Requirements Ice Machine Heat of RejectionAir Baffle Condenser Air BaffleLeveling Leg and Foot QC700/QF800 Air-Cooled Ice Machines OnlySection Installation Instructions Electrical Service Installation Instructions Section Electrical Requirements For United Kingdom OnlyIce Machine Head Section QC700C/QF800C ICE Machine Head /1/60 or 208-230/1/60 QC700C/QF800C ICE Machine Head /1/50QF2300 ICE Machine Head /60/1 RFC2385 Remote Condensing Unit 208-230/1/60 Potable Water Inlet Lines Section Installation Instructions Water Supply and DrainsCooling Tower Applications Water-Cooled Models Potable Water SupplyInstallation Instructions Section Typical Water Supply Drain InstallationWater Supply and Drain Line SIZING/CONNECTIONS QF2300/RFC2385 only Usage with NON-MANITOWOC Condensing UnitsFactory Equipment Refrigeration Amounts Route Refrigeration Tubing Line SET Length Line SET Rise or Drop Roof/Wall PenetrationManitowoc S-Trap Kit Service LoopSupplied service loop is an installation requirement Suction Line OIL TrapsConnecting the line set Connect The Line Set To The Ice Machine Head SectionConnect The Line Set To The Remote Condensing Unit Torque Value’s Open The Valves Prior To Starting The Ice MachineSuction Liquid Min. Insulation Line Open Receiver Service ValveLeak Check The Refrigeration System Insulation RequirementsSuction Shut Off Valve Insulation Typical Remote System Installation Remote AIR-COOLED only Section Installation Instructions Installation ChecklistPotential Personal Injury Situation QF400 Component IdentificationICE Machine Head Section QC700/QF800QF2300 Ice Machine Operation SectionWater Level Check Section Ice Machine Operation Operational ChecksCleaning/Sanitizing Procedure Heavily Scaled Cleaning ProcedureExterior Cleaning Straighten Bent Condenser Fins Cleaning the CondenserAir-Cooled Condenser Self-Contained Air-Cooled FilterModel Amount of Cleaner MANITOWOC’S Cleaning TechnologyPreventative Maintenance Cleaning Procedure QF400 CLEANING/SANITIZING Procedure QC700/QF800/QF2300 Amount of Water Amount of CleanerAmount of Water Amount of Sanitizer CLEANING/SANITIZING Procedure QF400 Only Mix Cleaner and WaterUse Ice machine cleaner CleanerRemoval of Parts for CLEANING/SANITIZING Solution TypeMixed With Water Level Probe Removal Water Level Probe RemovalQF2300 Water Reservoir Cover Removal QC700/QF800 ShownQF2300 Shown Float Valve Removal QC700/QF800 Shown Ice Diverter Removal Water Reservoir RemovalIce Chute Removal Cabinet Removal Bin Door RemovalWater Dump Valve Dump Valve DisassemblyPry Open the Water Regulating Valve Water Cooled Condensing UnitQF400/QC700/QF800 Prior to START-UPFlush Sequence in the ICE Position Ice Machine Sequence of Operation Section QF2300 Problem Possible Cause To Correct ChecklistBefore Calling Service Section Safeguard Feature Reset Procedure Safeguard Indicator LightsStandby Mode Possible Problem List Corrective Action List Analyzing Why SafeGuards May Stop the Ice MachineNo Water Checklist Safeguard ModesBefore Calling Service Section Gear Motor Speed ChecklistGear Motor Speed Temperature Sensor Checklist Temperature is Too High or Low QF400/QC700/QF800This page Intentionally Left Blank Page Manitowoc ICE, INC
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