Manitowoc Ice QF0800, QF2300, QC0700, QF0400 manual Checklist, Problem Possible Cause To Correct

Page 53

Section 5

Before Calling Service

Checklist

If a problem arises during operation of your ice machine, follow the checklist below before calling for service. Routine adjustments and maintenance procedures are not covered by the warranty.

Problem

Possible Cause

To Correct

Ice machine does not operate.

No electrical power to the ice machine.

Replace the fuse/reset the breaker/turn on

 

 

main power switch/plug cord into receptacle.

 

Control Board fuse open

 

ICE/OFF/CLEAN toggle switch set improperly.

Move toggle switch to the ICE position.

 

8 minute lockout has not expired.

Bin level light will flash to indicate 8 minute

 

 

lockout has not expired. Refer to Sequence of

 

 

Operation

 

Bin level sensor is disconnected or is

Connect bin level sensor or remove ice

 

contacting the ice.

contacting probe.

 

High Pressure Control is open.

Clean condenser, check fan motor, check high

 

 

pressure control operation.

Gear Motor runs but

Water reservoir is empty. (Water must contact

Open water service valve or clean float valve

compressor will not start.

the water level probe to start the compressor).

screen.

 

Water level probes out of position

Correct water level probe position.

Remotes Only

No electrical power to condensing unit

Replace the fuse/reset the breaker/turn on the

 

 

main power switch.

Ice machine stops and can be

The SafeGuard feature is stopping the ice

Refer to “SafeGuard Feature” in this section

restarted by moving the toggle

machine.

 

switch to OFF and back to ICE.

 

 

Ice quality is poor.

Poor incoming water quality.

Contact a qualified service company to test the

 

 

quality of the incoming water and check filter.

 

Water filtration is poor.

Replace filter.

 

Incoming water temperature is above 90°F

Correct water temperature. (Verify check/

 

(32.3°C)

mixing valves in other equipment are working

 

 

properly). Connect the ice machine to a cold

 

 

water supply.

 

Water pressure is low.

Water pressure must remain between 20 and

 

 

80 psig.

 

Water softener is working improperly (if

Repair the water softener.

 

applicable).

 

Low ice capacity.

Water float valve screen is dirty.

Remove and clean the filter screen.

 

Incoming water supply is shut-off.

Open the water service valve.

 

Water dump valve is leaking.

Clean the dump valve.

 

Water Pressure is low.

Water pressure must remain between 20 and

 

 

80 psig.

 

Incoming water temperature is above 90°F

Correct water temperature. (verify check/

 

(32.2°C)

mixing valves in other equipment is working

 

 

properly)

 

Water float valve stuck open or leaking.

Remove the float valve and clean it.

Air-Cooled Models Only

Objects stacked around ice machine, blocking

Remove items blocking airflow.

 

airflow to condenser.

 

 

High air temperature around ice machine.

Air temperature must not exceed 110°F

 

 

(43.3°C)

 

Inadequate clearance around the ice machine.

Provide adequate clearance.

 

The condenser is dirty.

Clean the condenser.

Part Number 000002688

5-1

Image 53
Contents Installation Use and Care Manual Personal Injury Potential Read These Before ProceedingTable of Contents Section Ice Machine Operation Table of ContentsSection Before Calling Service Table of Contents Section Ice Machine Sequence of OperationTable of Contents Accessories How to Read a Model NumberModel Numbers Remote Condensing UnitModel/Serial Number Location Ice Machine Model Number General Information Section Model/Serial Number LocationCommercial Warranty Coverage General Information Section QF400 AIR Cooled ICE Machine Ice Machine DimensionsQC700/QF800 Water Cooled ICE Machine QC700/QF800 AIR Cooled ICE MachineQF2300 Head Section and RFC2385 Remote Condensing Unit Inch 56 CM ICE Storage Bins Inch 130 CM ICE Storage Bins Bin Model Dimension a Dimension BInch 76 CM ICE Storage Bins B970Inch 76 CM Bin Model Dimension a Width Dimension B HeightIce Machine Head Section Clearance Requirements Section Installation Instructions Location of Ice MachineIce Machine Heat of Rejection Location of Remote Condensing UnitLeveling Leg and Foot Condenser Air BaffleQC700/QF800 Air-Cooled Ice Machines Only Air BaffleSection Installation Instructions Electrical Service Ice Machine Head Section Installation Instructions Section Electrical RequirementsFor United Kingdom Only QF2300 ICE Machine Head /60/1 QC700C/QF800C ICE Machine Head /1/60 or 208-230/1/60QC700C/QF800C ICE Machine Head /1/50 RFC2385 Remote Condensing Unit 208-230/1/60 Cooling Tower Applications Water-Cooled Models Section Installation Instructions Water Supply and DrainsPotable Water Supply Potable Water Inlet LinesWater Supply and Drain Line SIZING/CONNECTIONS Installation Instructions SectionTypical Water Supply Drain Installation Factory Equipment Refrigeration Amounts QF2300/RFC2385 onlyUsage with NON-MANITOWOC Condensing Units Line SET Rise or Drop Line SET LengthRoof/Wall Penetration Route Refrigeration TubingSupplied service loop is an installation requirement Service LoopSuction Line OIL Traps Manitowoc S-Trap KitConnect The Line Set To The Remote Condensing Unit Connecting the line setConnect The Line Set To The Ice Machine Head Section Torque Value’s Open The Valves Prior To Starting The Ice MachineLeak Check The Refrigeration System Open Receiver Service ValveInsulation Requirements Suction Liquid Min. Insulation LineSuction Shut Off Valve Insulation Typical Remote System Installation Remote AIR-COOLED only Section Installation Instructions Installation ChecklistPotential Personal Injury Situation ICE Machine Head Section Component IdentificationQC700/QF800 QF400QF2300 Ice Machine Operation SectionWater Level Check Section Ice Machine Operation Operational ChecksExterior Cleaning Cleaning/Sanitizing ProcedureHeavily Scaled Cleaning Procedure Air-Cooled Condenser Cleaning the CondenserSelf-Contained Air-Cooled Filter Straighten Bent Condenser FinsModel Amount of Cleaner MANITOWOC’S Cleaning TechnologyPreventative Maintenance Cleaning Procedure QF400 Amount of Water Amount of Sanitizer CLEANING/SANITIZING Procedure QC700/QF800/QF2300Amount of Water Amount of Cleaner CLEANING/SANITIZING Procedure QF400 Use Ice machine cleaner Mix Cleaner and WaterCleaner OnlyMixed With Removal of Parts for CLEANING/SANITIZINGSolution Type QF2300 Water Reservoir Cover Removal Water Level Probe RemovalQC700/QF800 Shown Water Level Probe RemovalQF2300 Shown Float Valve Removal QC700/QF800 Shown Ice Diverter Removal Water Reservoir RemovalIce Chute Removal Cabinet Removal Bin Door RemovalWater Dump Valve Dump Valve DisassemblyPry Open the Water Regulating Valve Water Cooled Condensing UnitFlush Sequence in the ICE Position QF400/QC700/QF800Prior to START-UP Ice Machine Sequence of Operation Section QF2300 Problem Possible Cause To Correct ChecklistStandby Mode Before Calling Service Section Safeguard FeatureReset Procedure Safeguard Indicator Lights No Water Checklist Analyzing Why SafeGuards May Stop the Ice MachineSafeguard Modes Possible Problem List Corrective Action ListGear Motor Speed Before Calling Service SectionGear Motor Speed Checklist Temperature Sensor Checklist Temperature is Too High or Low QF400/QC700/QF800This page Intentionally Left Blank Page Manitowoc ICE, INC
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