Manitowoc Ice QF0800, QC0700, QF0400 manual CLEANING/SANITIZING Procedure QC700/QF800/QF2300

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Ice Machine Operation

Section 3

 

 

CLEANING/SANITIZING PROCEDURE QC700/QF800/QF2300

Use Ice machine cleaner part number 000000084. Use Ice machine sanitizer part number 94-0565-3.

Step 1 Remove front and top covers and set the toggle switch to the OFF position.

Step 2 Remove all ice from the bin.

Step 3 Disconnect water supply line at float valve quick disconnect by depressing stainless steel lever.

Step 4 Remove the top cover from water reservoir.

Step 5 Remove the water level probes from the top cover and with the wires attached, place the water level probes (stand upright) inside the water reservoir.

Step 6 Follow the chart and premix cleaner and water.

Amount of Water

Amount of Cleaner

Part Number 000000084

 

1 gallon (3.8 Liters)

3 ounces (90 ml)

Step 7 To start cleaning, move the toggle switch to the ICE position.

Step 8 Wait about 45 seconds until the dump valve light de-energizes. Fill the evaporator and reservoir with cleaning solution. The ice machine will make ice with the cleaning solution and deposit the ice in the bin. Add the remaining cleaner/water solution when the water level in the reservoir drops.

NOTE: Do not allow the water level to drop below the water level probes. The ice machine will discontinue the cycle when the water level probes open (lose water contact) for more than 30 seconds.

Step 9 After all of the cleaner/water solution has been added reconnect the water supply line to the float valve. Continue the freeze cycle for 10 minutes to remove the cleaning solution from the water circuit.

Step 10 Place the toggle switch in the Off position.

Step 11 Disassemble the ice machine and hand clean all parts (refer to disassembly for cleaning/sanitizing).

Step 12 Hand sanitize all parts (refer to disassembly for cleaning/sanitizing for procedure).

Step 13 Remove and discard all ice produced during the cleaning process.

Step 17 Remove the water level probes from the top cover and with the wires attached, place the water level probes (stand upright) inside the water reservoir.

Step 18 Refer to chart and premix water and sanitizer.

Amount of Water

Amount of Sanitizer

6 Gallons (23L) Cool Water

4 ounces (120 ml)

Step 19 To start sanitizing, move the toggle switch to the ICE position.

Step 20 Wait about 45 seconds until the dump valve light de-energizes. Fill the evaporator and reservoir with sanitizer/water solution. The ice machine will make ice with the sanitizer/water solution and deposit the ice in the bin. Add the remaining sanitizer/water solution when the water level in the reservoir drops.

NOTE: Do not allow the water level to drop below the water level probes. The ice machine will discontinue the cycle when the water level probes open (lose water contact) for more than 30 seconds.

Step 21 After all of the sanitizer/water solution has been added to the reservoir, reconnect the water supply line at the float valve quick disconnect.

Continue the sanitize cycle for 10 minutes to remove the sanitizing solution from the water circuit.

Step 22 Place the toggle switch in the Off position, then disassemble the ice machine and hand sanitize all parts (refer to disassembly for cleaning/sanitizing for procedure).

Step 23 Remove and discard all ice produced in the sanitizing process, then reassemble the ice machine and reconnect the water supply.

Step 14 Reassemble ice machine.

Step 15 Disconnect water supply line at float valve quick disconnect by depressing stainless steel lever.

Step 16 Remove the top cover from water reservoir.

3-8

Part Number 000002688

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Contents Installation Use and Care Manual Read These Before Proceeding Personal Injury PotentialTable of Contents Table of Contents Section Ice Machine OperationTable of Contents Section Ice Machine Sequence of Operation Section Before Calling ServiceTable of Contents How to Read a Model Number AccessoriesModel Numbers Remote Condensing UnitGeneral Information Section Model/Serial Number Location Model/Serial Number Location Ice Machine Model NumberCommercial Warranty Coverage General Information Section Ice Machine Dimensions QF400 AIR Cooled ICE MachineQC700/QF800 Water Cooled ICE Machine QC700/QF800 AIR Cooled ICE MachineQF2300 Head Section and RFC2385 Remote Condensing Unit Bin Model Dimension a Dimension B Inch 56 CM ICE Storage Bins Inch 130 CM ICE Storage BinsInch 76 CM ICE Storage Bins B970Bin Model Dimension a Width Dimension B Height Inch 76 CMSection Installation Instructions Location of Ice Machine Ice Machine Head Section Clearance RequirementsIce Machine Heat of Rejection Location of Remote Condensing UnitCondenser Air Baffle Leveling Leg and FootQC700/QF800 Air-Cooled Ice Machines Only Air BaffleSection Installation Instructions Electrical Service For United Kingdom Only Installation Instructions Section Electrical RequirementsIce Machine Head Section QC700C/QF800C ICE Machine Head /1/50 QC700C/QF800C ICE Machine Head /1/60 or 208-230/1/60QF2300 ICE Machine Head /60/1 RFC2385 Remote Condensing Unit 208-230/1/60 Section Installation Instructions Water Supply and Drains Cooling Tower Applications Water-Cooled ModelsPotable Water Supply Potable Water Inlet LinesTypical Water Supply Drain Installation Installation Instructions SectionWater Supply and Drain Line SIZING/CONNECTIONS Usage with NON-MANITOWOC Condensing Units QF2300/RFC2385 onlyFactory Equipment Refrigeration Amounts Line SET Length Line SET Rise or DropRoof/Wall Penetration Route Refrigeration TubingService Loop Supplied service loop is an installation requirementSuction Line OIL Traps Manitowoc S-Trap KitConnect The Line Set To The Ice Machine Head Section Connecting the line setConnect The Line Set To The Remote Condensing Unit Open The Valves Prior To Starting The Ice Machine Torque Value’sOpen Receiver Service Valve Leak Check The Refrigeration SystemInsulation Requirements Suction Liquid Min. Insulation LineSuction Shut Off Valve Insulation Typical Remote System Installation Section Installation Instructions Installation Checklist Remote AIR-COOLED onlyPotential Personal Injury Situation Component Identification ICE Machine Head SectionQC700/QF800 QF400Ice Machine Operation Section QF2300Section Ice Machine Operation Operational Checks Water Level CheckHeavily Scaled Cleaning Procedure Cleaning/Sanitizing ProcedureExterior Cleaning Cleaning the Condenser Air-Cooled Condenser Self-Contained Air-Cooled Filter Straighten Bent Condenser FinsMANITOWOC’S Cleaning Technology Model Amount of CleanerPreventative Maintenance Cleaning Procedure QF400 Amount of Water Amount of Cleaner CLEANING/SANITIZING Procedure QC700/QF800/QF2300Amount of Water Amount of Sanitizer CLEANING/SANITIZING Procedure QF400 Mix Cleaner and Water Use Ice machine cleanerCleaner OnlySolution Type Removal of Parts for CLEANING/SANITIZINGMixed With Water Level Probe Removal QF2300 Water Reservoir Cover RemovalQC700/QF800 Shown Water Level Probe RemovalQF2300 Shown Float Valve Removal Water Reservoir Removal QC700/QF800 Shown Ice Diverter RemovalIce Chute Removal Bin Door Removal Cabinet RemovalDump Valve Disassembly Water Dump ValveWater Cooled Condensing Unit Pry Open the Water Regulating ValvePrior to START-UP QF400/QC700/QF800Flush Sequence in the ICE Position Ice Machine Sequence of Operation Section QF2300 Checklist Problem Possible Cause To CorrectReset Procedure Safeguard Indicator Lights Before Calling Service Section Safeguard FeatureStandby Mode Analyzing Why SafeGuards May Stop the Ice Machine No Water ChecklistSafeguard Modes Possible Problem List Corrective Action ListGear Motor Speed Checklist Before Calling Service SectionGear Motor Speed Temperature is Too High or Low QF400/QC700/QF800 Temperature Sensor ChecklistThis page Intentionally Left Blank Page Manitowoc ICE, INC
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