Mitsubishi Electronics 882.00207.00 Until the Hopper Feeds Material Into the NEW Batch

Page 102

WRITING RECIPE EXPLANATION

To write a recipe you must first write to the “temp recipe” value locations above. After this is complete you should read the “accept recipe enabled” and the “recipe error” values. If you have a recipe error then you should display the appropriate text. If the “accept recipe enabled” is high then show a button that will then write to “accept recipe” bit. This will load in the recipe. You do not need to check the sum of the recipe that they’ve entered. The blender will do that for you.

Note: If you chose to write the recipe to the raw recipe locations you run the

risk of inadvertently entering the incorrect recipe. This is not recommended because it will bypass all the checks that the blender makes before letting you hit “accept new recipe”. Also if you chose to use the raw method then you must add up the totals for your recipe and write that at the exact same time that you write the other raw recipe values. You must also right the batch size and recipe entry information or the blender might not make a batch.

RECORDING THE TARGETS VS. ACTUALS FOR EACH BATCH

The targets that are read are in lbs or kgs. When a batch is complete and dumped the blender will toggle high the “print data now” bit. At this time you should then read the “actual displayed weights” values and record them into a log or chart. If you are not getting the “print now” bit, then refer to the blender manual to configure “print batch data”.

Note: WHEN THE BLENDER IS NOT RUNNING THE “TARGET” VALUES GET SET TO “999999999” AND IN THE BEGINNING OF EACH BATCH ALL ACTUAL VALUES GET SET TO “999999999”

UNTIL THE HOPPER FEEDS MATERIAL INTO THE NEW BATCH.

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Chapter 7: Appendix

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department If the Shipment is Not Complete Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CorrectWarranty Returns ReturnsCredit Returns Table of Contents Maintenance Customer Responsibilities Technical Specifications How to Use This Manual Safety Symbols Used in this ManualSafety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityOperator Responsibility Remember Maintenance Responsibility Reporting a Safety DefectModels Covered in This Manual AccessoriesCustomer Service General DescriptionEquipment Specifications Typical Features and Components Mechanical FeaturesController Features System Component Description Supply HoppersSlide Gates Typical Slide Gate Assembly Weigh HopperTypical Weigh Hopper Assembly Mix Chamber Operator Control Panel DisplayFunction Typical Operator Screens Typical Setup Screens Bulletin Number Functional Description Low Level Sensors Optional ComponentsPneumatic Slide Gate below Mixer Mezzanine and Floor StandsRegrind Auger Metering R.A.M. Hopper Additive Feeder HopperTake-off Compartments Safety Device Lock-Outs Safety FeaturesSafety Circuit Standards Fail Safe OperationElectrical Disconnect Plug Twist Cap Plug Connected to Each Feeder Auger MotorElectric Safety Interlock Switch Electrical Safety Interlock Switch Located on mixer doorMechanical Installation Uncrating the EquipmentMounting Configurations Site RequirementsMachine Mount Mezzanine Mount Typical Mezzanine Mounted Batch BlenderFloor Mount Central Blender Typical Floor Mount Central Blender LayoutElectrical Connections Pneumatic ConnectionsInitial Set-up Mechanical Set-upStroke Limiters for Metering Gates Weigh Hopper Installation Weigh Hopper Final ConnectionsDisplay Main Recipe Screen Controller Set-upBlender Controller Menu Structure Recipe Page StartBlender Calibration Display Calibration Menu Screen Alarm Setup Feeder Calibration Auger BlendersNetwork Setup Setting Date and TimeAdditional Setup Parameters Initial Startup General Operation Quick Start ProcedureStart-up New RecipesOperation Procedures Existing RecipesOperator Displays Typical Recipe Entry Operator ScreenTypical Inventory Display Operator Screen Recipe Entry FormatsRecipe Format Menu Quickset Mode Most common in injection molding Example Calculations of a 5-component blend in Quickset mode Recipe Setup Percentage Mode Most common in extrusion and blow moldingSwitching Modes Current Recipe MenuTypical Batch Sizes Blender Batch Size lbs Inventory ShutdownMixer and Dump Setup Re-Mix Timer Weigh Hopper Dump Delay TimeWeigh Hopper Dump Time Alarm Flags Weigh Hopper Dump CycleMixer Dump Time Calibration Error Typical PLC Battery Low Alarm Screen Feeder Clean Out Tree Diagram in -5 of this manual Recipe BookDisplay Recipe Contents Save Running Recipe to the BookLoad a Saved Recipe from the Book Erase Recipe or Entire Book Color ChangesShut-down Typical Inventory Shutdown Operator ScreenPreventative Maintenance Schedule Sample Preventative Maintenance ScheduleElectrical Preventative MaintenanceCorrective Maintenance Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerTroubleshooting IntroductionProblem Corrective action Problem Corrective action Warranty will be voided Service Department Warranty Restrictions WarrantyWarranty Specifications Warranty LiabilitiesTechnical Specifications Equipment SpecificationsCustomer Responsibilities Annex B Information Drawings and Diagrams Final AssemblyMixer Sub-Assembly Typical Mixer Assembly Parts List Hopper Sub-assembly Typical Hopper Assembly Parts ListHopper R.A.M. Regrind Auger Metering Sub-Assembly Optional Typical R.A.M. Hopper Assembly Parts ListHopper Additive Feeder Sub-Assembly Optional Typical Additive Feeder Hopper Assembly Parts ListWeigh Hopper Sub-assembly Typical Weigh Hopper Assembly Parts ListSlide Gate Sub-assembly Typical Slidegate Assembly Parts ListKnife Gate Sub-assembly HD Optional Typical Knife Gate below mixer Assembly Parts ListKnife Gate Sub-assembly RD Optional Typical Knife Gate floor stand Assembly Parts ListTypical Mitsubishi Controller Main Parts List Control Panel LayoutBlender Spare Parts Listing Spare Parts KitsAddendum Service Supervisor Information PasswordsProgrammable Settings Factory Setup Menu Advanced Weight Options ScreenMetering Test Screen Feed Algorithm Options Screen Feed Calibration Options ScreenFeeder Setup Mechanical Options ScreenCustomer Setup Menu UnitsTypical Alarm Flags & Feeder Setup Screen Alarm LogFactory Default Setup Parameters Recipe FormatLoadcell Calex Module Dipswitch Settings Mitsubishi Communications Manual General Blender InfoBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Alarm Number Explanation Fixed Decimal ExplanationUntil the Hopper Feeds Material Into the NEW Batch Parts Department Service Department Sales DepartmentTechnical Assistance Contract Department
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