Mitsubishi Electronics 882.00207.00 specifications Factory Setup Menu, Metering Test Screen

Page 89

Figure 66: Typical Engineering Only Setup Screen

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Factory Setup Menu

Metering Test Screen

This screen is useful in both R & D and development purposes when testing the metering performance of each feeder. The user can perform a “Single Meter by Weight” to evaluate the mechanical standard deviation of the gate or auger. This test meters for the calculated time based off the target weight entered on this screen. The blender does not retry or adjust the time of the meter to reach the target, but instead always meters for the same amount of time as long as the target weight has not been changed. This allows you to open the gate for several feeds using the same amount of time. You can then record the Dispensed Grams and plot the standard deviation of the gate. The other purpose of this screen is to verify that the dispensed weight displayed is correct. You can perform a meter and then pull the weigh hopper to weigh the material on a gram scale. The value on the screen should match the measurement on the gram scale. If it does not, then either the weigh hopper is not balanced correctly or the scale calibration is not correct. Refer to the Troubleshooting Section of this manual for additional details.

Figure 67: Typical Metering Test Screen

Select a Feeder

Target Weight

Meter Data

Stop the Meter

Change Method

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Advanced Weight Options Screen

This screen allows you to modify the weight filter, adjust the mechanical time to settle the weigh hopper after dumping, adjust the mechanical time to settle after a feeder has introduced material into the weigh hopper, adjust the Maximum Empty Weight of the hopper, and to enable the batch weight data to be dumped to a printer every batch for diagnostic purposes. The data that is dumped to a printer is the same data shown on the Recipe Screen. No averaging is done with the data shown to the Customer. Targets vs. Actual are actually what is in the batch without any “smoke and mirrors.”

The weight filter is the specialized filter algorithm that smoothes erroneous load cell readings. The signal will be filtered more if this value is increased and less if decreased.

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Chapter 7: Appendix

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department Event of Shipping Damage Unpacking and InspectionIf the Shipment is Not Complete If the Shipment is Not CorrectCredit Returns Warranty ReturnsReturns Table of Contents Maintenance Customer Responsibilities Technical Specifications Safety Symbols Used in this Manual How to Use This ManualSafety Tags and Warning Labels Description Wear Safety Glasses and Work Gloves Follow all Safety CodesOperator Responsibility ResponsibilityGeneral Responsibility Remember Reporting a Safety Defect Maintenance ResponsibilityCustomer Service AccessoriesModels Covered in This Manual General DescriptionEquipment Specifications Controller Features Typical Features and ComponentsMechanical Features Supply Hoppers System Component DescriptionSlide Gates Weigh Hopper Typical Slide Gate AssemblyTypical Weigh Hopper Assembly Operator Control Panel Display Mix ChamberFunction Typical Operator Screens Typical Setup Screens Bulletin Number Functional Description Pneumatic Slide Gate below Mixer Optional ComponentsLow Level Sensors Mezzanine and Floor StandsTake-off Compartments Regrind Auger Metering R.A.M. HopperAdditive Feeder Hopper Safety Circuit Standards Safety FeaturesSafety Device Lock-Outs Fail Safe OperationTwist Cap Plug Connected to Each Feeder Auger Motor Electrical Disconnect PlugElectrical Safety Interlock Switch Located on mixer door Electric Safety Interlock SwitchUncrating the Equipment Mechanical InstallationMachine Mount Mounting ConfigurationsSite Requirements Typical Mezzanine Mounted Batch Blender Mezzanine MountTypical Floor Mount Central Blender Layout Floor Mount Central BlenderPneumatic Connections Electrical ConnectionsStroke Limiters for Metering Gates Initial Set-upMechanical Set-up Weigh Hopper Final Connections Weigh Hopper InstallationController Set-up Display Main Recipe ScreenRecipe Page Start Blender Controller Menu StructureBlender Calibration Display Calibration Menu Screen Feeder Calibration Auger Blenders Alarm SetupSetting Date and Time Network SetupAdditional Setup Parameters Initial Startup Start-up Quick Start ProcedureGeneral Operation New RecipesExisting Recipes Operation ProceduresTypical Recipe Entry Operator Screen Operator DisplaysRecipe Entry Formats Typical Inventory Display Operator ScreenRecipe Format Menu Quickset Mode Most common in injection molding Example Calculations of a 5-component blend in Quickset mode Switching Modes Percentage Mode Most common in extrusion and blow moldingRecipe Setup Current Recipe MenuInventory Shutdown Typical Batch Sizes Blender Batch Size lbsMixer and Dump Setup Weigh Hopper Dump Time Re-Mix TimerWeigh Hopper Dump Delay Time Mixer Dump Time Alarm FlagsWeigh Hopper Dump Cycle Calibration Error Typical PLC Battery Low Alarm Screen Feeder Clean Out Recipe Book Tree Diagram in -5 of this manualLoad a Saved Recipe from the Book Display Recipe ContentsSave Running Recipe to the Book Color Changes Erase Recipe or Entire BookTypical Inventory Shutdown Operator Screen Shut-downSample Preventative Maintenance Schedule Preventative Maintenance ScheduleCorrective Maintenance Preventative MaintenanceElectrical Internal Components of the Control PanelOutput Signals from Programmable Controller Input Signals to Programmable ControllerIntroduction TroubleshootingProblem Corrective action Problem Corrective action Warranty will be voided Service Department Warranty Specifications WarrantyWarranty Restrictions Warranty LiabilitiesCustomer Responsibilities Technical SpecificationsEquipment Specifications Annex B Information Final Assembly Drawings and DiagramsMixer Sub-Assembly Typical Mixer Assembly Parts List Typical Hopper Assembly Parts List Hopper Sub-assemblyTypical R.A.M. Hopper Assembly Parts List Hopper R.A.M. Regrind Auger Metering Sub-Assembly OptionalTypical Additive Feeder Hopper Assembly Parts List Hopper Additive Feeder Sub-Assembly OptionalTypical Weigh Hopper Assembly Parts List Weigh Hopper Sub-assemblyTypical Slidegate Assembly Parts List Slide Gate Sub-assemblyTypical Knife Gate below mixer Assembly Parts List Knife Gate Sub-assembly HD OptionalTypical Knife Gate floor stand Assembly Parts List Knife Gate Sub-assembly RD OptionalControl Panel Layout Typical Mitsubishi Controller Main Parts ListSpare Parts Kits Blender Spare Parts ListingProgrammable Settings Addendum Service Supervisor InformationPasswords Metering Test Screen Factory Setup MenuAdvanced Weight Options Screen Feed Calibration Options Screen Feed Algorithm Options ScreenMechanical Options Screen Feeder SetupUnits Customer Setup MenuAlarm Log Typical Alarm Flags & Feeder Setup ScreenRecipe Format Factory Default Setup ParametersLoadcell Calex Module Dipswitch Settings General Blender Info Mitsubishi Communications ManualBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Fixed Decimal Explanation Alarm Number ExplanationUntil the Hopper Feeds Material Into the NEW Batch Technical Assistance Service Department Sales DepartmentParts Department Contract Department
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882.00207.00 specifications

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