Mitsubishi Electronics 882.00207.00 specifications Erase Recipe or Entire Book, Color Changes

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number which contains the recipe he wishes to view. Once a valid recipe number is entered, the display will indicate the contents of the stored recipe in percentages.

Erase Recipe or Entire Book

The Erase Recipe or Entire Book function is used to eliminate old or outdated recipes from the recipe book. If the operator only wants to delete one recipe, the configuration for that recipe should be currently displayed on the screen. The controller will only prompt the operator if they want to erase the entire book when that key is pressed. Once a recipe number is deleted, the contents of that recipe are lost. The recipe number may be used again in the future for new recipes.

Color Changes

The color change procedure is meant for use with the basic Slide Gate/Auger Blender. This procedure assumes that the color component of the blend is in an additive ingredient hopper (#2, #4, #5, or #6).

Note: The blender must be stopped to make color changes. The processing machine can operate on virgin material only during this procedure with an optional quick color change bypass tube that can be installed to bypass the blender. Contact the factory for details.

1.Disable and clean any color loading equipment. Please refer to the loading equipment manual for any clean up recommendations.

2.Using the blender “Abort” or “Push to Start or Stop” key put the blender in stop mode. After the cycle has completed, switch “OFF” the main power switch and unplug the blender power supply.

3.Open the upper mixer access door. This shuts off air to the blender circuit by deactivating the master air valve. Then unplug the quick disconnect from the air supply hose to the blender to further ensure that no air pressure is supplied to the blender.

WARNING! Always unplug the main power cord. WARNING! Always disconnect the air supply to the blender.

WARNING! Prior to performing any operations inside any access areas of the blender where there are moving parts.

6.Remove the weigh hopper by unplugging the air line disconnect fitting, holding the dump door closed, lifting the hopper to clear the load cell brackets, and gently pulling the weigh hopper out of the blender.

WARNING! To reduce the chance for damage to delicate load cells, use care when lifting the weigh hopper off load cell locating tabs and when reinstalling the weigh hopper on load cell brackets.

7.If you want to catch the color, use a small plastic pail or chute to collect the material from the slide gate assembly. Reach up inside the blender to the color slide gate and push it open. At this point, there should be no air pressure on the blender, and the slide gate should move easily. Drain the color out in the bucket. Blend and Reclaim normally provides a JIT (Just in time) approach to the minor ingredients, so that a minimum amount of material is held in the blender so that color changes can be made easily.

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Chapter 4: Operation

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department If the Shipment is Not Correct Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteWarranty Returns ReturnsCredit Returns Table of Contents Maintenance Customer Responsibilities Technical Specifications Safety Symbols Used in this Manual How to Use This ManualSafety Tags and Warning Labels Description Wear Safety Glasses and Work Gloves Follow all Safety CodesResponsibility General ResponsibilityOperator Responsibility Remember Reporting a Safety Defect Maintenance ResponsibilityGeneral Description AccessoriesCustomer Service Models Covered in This ManualEquipment Specifications Typical Features and Components Mechanical FeaturesController Features Supply Hoppers System Component DescriptionSlide Gates Weigh Hopper Typical Slide Gate AssemblyTypical Weigh Hopper Assembly Operator Control Panel Display Mix ChamberFunction Typical Operator Screens Typical Setup Screens Bulletin Number Functional Description Mezzanine and Floor Stands Optional ComponentsPneumatic Slide Gate below Mixer Low Level SensorsRegrind Auger Metering R.A.M. Hopper Additive Feeder HopperTake-off Compartments Fail Safe Operation Safety FeaturesSafety Circuit Standards Safety Device Lock-OutsTwist Cap Plug Connected to Each Feeder Auger Motor Electrical Disconnect PlugElectrical Safety Interlock Switch Located on mixer door Electric Safety Interlock SwitchUncrating the Equipment Mechanical InstallationMounting Configurations Site RequirementsMachine Mount Typical Mezzanine Mounted Batch Blender Mezzanine MountTypical Floor Mount Central Blender Layout Floor Mount Central BlenderPneumatic Connections Electrical ConnectionsInitial Set-up Mechanical Set-upStroke Limiters for Metering Gates Weigh Hopper Final Connections Weigh Hopper InstallationController Set-up Display Main Recipe ScreenRecipe Page Start Blender Controller Menu StructureBlender Calibration Display Calibration Menu Screen Feeder Calibration Auger Blenders Alarm SetupSetting Date and Time Network SetupAdditional Setup Parameters Initial Startup New Recipes Quick Start ProcedureStart-up General OperationExisting Recipes Operation ProceduresTypical Recipe Entry Operator Screen Operator DisplaysRecipe Entry Formats Typical Inventory Display Operator ScreenRecipe Format Menu Quickset Mode Most common in injection molding Example Calculations of a 5-component blend in Quickset mode Current Recipe Menu Percentage Mode Most common in extrusion and blow moldingSwitching Modes Recipe SetupInventory Shutdown Typical Batch Sizes Blender Batch Size lbsMixer and Dump Setup Re-Mix Timer Weigh Hopper Dump Delay TimeWeigh Hopper Dump Time Alarm Flags Weigh Hopper Dump CycleMixer Dump Time Calibration Error Typical PLC Battery Low Alarm Screen Feeder Clean Out Recipe Book Tree Diagram in -5 of this manualDisplay Recipe Contents Save Running Recipe to the BookLoad a Saved Recipe from the Book Color Changes Erase Recipe or Entire BookTypical Inventory Shutdown Operator Screen Shut-downSample Preventative Maintenance Schedule Preventative Maintenance ScheduleInternal Components of the Control Panel Preventative MaintenanceCorrective Maintenance ElectricalOutput Signals from Programmable Controller Input Signals to Programmable ControllerIntroduction TroubleshootingProblem Corrective action Problem Corrective action Warranty will be voided Service Department Warranty Liabilities WarrantyWarranty Specifications Warranty RestrictionsTechnical Specifications Equipment SpecificationsCustomer Responsibilities Annex B Information Final Assembly Drawings and DiagramsMixer Sub-Assembly Typical Mixer Assembly Parts List Typical Hopper Assembly Parts List Hopper Sub-assemblyTypical R.A.M. Hopper Assembly Parts List Hopper R.A.M. Regrind Auger Metering Sub-Assembly OptionalTypical Additive Feeder Hopper Assembly Parts List Hopper Additive Feeder Sub-Assembly OptionalTypical Weigh Hopper Assembly Parts List Weigh Hopper Sub-assemblyTypical Slidegate Assembly Parts List Slide Gate Sub-assemblyTypical Knife Gate below mixer Assembly Parts List Knife Gate Sub-assembly HD OptionalTypical Knife Gate floor stand Assembly Parts List Knife Gate Sub-assembly RD OptionalControl Panel Layout Typical Mitsubishi Controller Main Parts ListSpare Parts Kits Blender Spare Parts ListingAddendum Service Supervisor Information PasswordsProgrammable Settings Factory Setup Menu Advanced Weight Options ScreenMetering Test Screen Feed Calibration Options Screen Feed Algorithm Options ScreenMechanical Options Screen Feeder SetupUnits Customer Setup MenuAlarm Log Typical Alarm Flags & Feeder Setup ScreenRecipe Format Factory Default Setup ParametersLoadcell Calex Module Dipswitch Settings General Blender Info Mitsubishi Communications ManualBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Fixed Decimal Explanation Alarm Number ExplanationUntil the Hopper Feeds Material Into the NEW Batch Contract Department Service Department Sales DepartmentTechnical Assistance Parts Department
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882.00207.00 specifications

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