Mitsubishi Electronics 882.00207.00 specifications Calibration Error

Page 58

Max Hopper Weight Exceeded, check batch size: This alarm indicates that the weight in the weigh hopper has exceeded the maximum allowed weight. This alarm can happen if the operator changes material density and does not perform a feeder calibration, but will usually be automatically fixed after the first batch. As long as this alarm doesn’t continue to reappear, then the operator should not be concerned. If the alarm continues to occur, then the operator should have maintenance check the blender.

Figure 42: Typical “Maximum Hopper Weight” Alarm Screen

MAX HOPPER WEIGHT

EXCEEDED

check batch size

Calibration Error, Clean out hopper and check calibration: This alarm indicates that the maximum empty weight for the weigh hopper has been exceeded. The blender will automatically tare up to 0.25 lbs of material, but if this weight is exceeded, then an alarm will appear. This alarm is most commonly caused by a build up of sticky material in the weigh hopper and can be corrected by simply cleaning out the weigh hopper. If this does not correct the problem, then the scale calibration should be checked by maintenance.

Figure 43: Typical “Calibration Error” Alarm Screen

CALIBRATION

ERROR

Power Interruption while metering a Batch: This alarm indicates that the blender’s power was turned off while the blender was making a batch. The batch accuracy is not affected as long as the blender is configured for “AutoStart.” The blender will finish the last batch accurately even if the material was dumped into the mixer when the power was turned off.

Figure 44: Typical “Power Interruption” Alarm Screen

POWER INTERRUPTION

While metering a

Batch

Bulletin Number

Chapter 4: Operation

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department If the Shipment is Not Complete Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CorrectReturns Warranty ReturnsCredit Returns Table of Contents Maintenance Customer Responsibilities Technical Specifications How to Use This Manual Safety Symbols Used in this ManualSafety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work GlovesGeneral Responsibility ResponsibilityOperator Responsibility Remember Maintenance Responsibility Reporting a Safety DefectModels Covered in This Manual AccessoriesCustomer Service General DescriptionEquipment Specifications Mechanical Features Typical Features and ComponentsController Features System Component Description Supply HoppersSlide Gates Typical Slide Gate Assembly Weigh HopperTypical Weigh Hopper Assembly Mix Chamber Operator Control Panel DisplayFunction Typical Operator Screens Typical Setup Screens Bulletin Number Functional Description Low Level Sensors Optional ComponentsPneumatic Slide Gate below Mixer Mezzanine and Floor StandsAdditive Feeder Hopper Regrind Auger Metering R.A.M. HopperTake-off Compartments Safety Device Lock-Outs Safety FeaturesSafety Circuit Standards Fail Safe OperationElectrical Disconnect Plug Twist Cap Plug Connected to Each Feeder Auger MotorElectric Safety Interlock Switch Electrical Safety Interlock Switch Located on mixer doorMechanical Installation Uncrating the EquipmentSite Requirements Mounting ConfigurationsMachine Mount Mezzanine Mount Typical Mezzanine Mounted Batch BlenderFloor Mount Central Blender Typical Floor Mount Central Blender LayoutElectrical Connections Pneumatic ConnectionsMechanical Set-up Initial Set-upStroke Limiters for Metering Gates Weigh Hopper Installation Weigh Hopper Final ConnectionsDisplay Main Recipe Screen Controller Set-upBlender Controller Menu Structure Recipe Page StartBlender Calibration Display Calibration Menu Screen Alarm Setup Feeder Calibration Auger BlendersNetwork Setup Setting Date and TimeAdditional Setup Parameters Initial Startup General Operation Quick Start ProcedureStart-up New RecipesOperation Procedures Existing RecipesOperator Displays Typical Recipe Entry Operator ScreenTypical Inventory Display Operator Screen Recipe Entry FormatsRecipe Format Menu Quickset Mode Most common in injection molding Example Calculations of a 5-component blend in Quickset mode Recipe Setup Percentage Mode Most common in extrusion and blow moldingSwitching Modes Current Recipe MenuTypical Batch Sizes Blender Batch Size lbs Inventory ShutdownMixer and Dump Setup Weigh Hopper Dump Delay Time Re-Mix TimerWeigh Hopper Dump Time Weigh Hopper Dump Cycle Alarm FlagsMixer Dump Time Calibration Error Typical PLC Battery Low Alarm Screen Feeder Clean Out Tree Diagram in -5 of this manual Recipe BookSave Running Recipe to the Book Display Recipe ContentsLoad a Saved Recipe from the Book Erase Recipe or Entire Book Color ChangesShut-down Typical Inventory Shutdown Operator ScreenPreventative Maintenance Schedule Sample Preventative Maintenance ScheduleElectrical Preventative MaintenanceCorrective Maintenance Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerTroubleshooting IntroductionProblem Corrective action Problem Corrective action Warranty will be voided Service Department Warranty Restrictions WarrantyWarranty Specifications Warranty LiabilitiesEquipment Specifications Technical SpecificationsCustomer Responsibilities Annex B Information Drawings and Diagrams Final AssemblyMixer Sub-Assembly Typical Mixer Assembly Parts List Hopper Sub-assembly Typical Hopper Assembly Parts ListHopper R.A.M. Regrind Auger Metering Sub-Assembly Optional Typical R.A.M. Hopper Assembly Parts ListHopper Additive Feeder Sub-Assembly Optional Typical Additive Feeder Hopper Assembly Parts ListWeigh Hopper Sub-assembly Typical Weigh Hopper Assembly Parts ListSlide Gate Sub-assembly Typical Slidegate Assembly Parts ListKnife Gate Sub-assembly HD Optional Typical Knife Gate below mixer Assembly Parts ListKnife Gate Sub-assembly RD Optional Typical Knife Gate floor stand Assembly Parts ListTypical Mitsubishi Controller Main Parts List Control Panel LayoutBlender Spare Parts Listing Spare Parts KitsPasswords Addendum Service Supervisor InformationProgrammable Settings Advanced Weight Options Screen Factory Setup MenuMetering Test Screen Feed Algorithm Options Screen Feed Calibration Options ScreenFeeder Setup Mechanical Options ScreenCustomer Setup Menu UnitsTypical Alarm Flags & Feeder Setup Screen Alarm LogFactory Default Setup Parameters Recipe FormatLoadcell Calex Module Dipswitch Settings Mitsubishi Communications Manual General Blender InfoBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Alarm Number Explanation Fixed Decimal ExplanationUntil the Hopper Feeds Material Into the NEW Batch Parts Department Service Department Sales DepartmentTechnical Assistance Contract Department
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882.00207.00 specifications

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