Mitsubishi Electronics 882.00207.00 Mitsubishi Communications Manual, General Blender Info

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7-6 Mitsubishi Communications Manual

The Mitsubishi blender uses a FX-2N processor that communicates with the outside world using MELSEC FX protocol over Ethernet hardware. It’s Ethernet speed is 10 Mbits/second. The blender must be purchased from ACS with the Ethernet option. If this was not done at the time of purchase it can be added afterwards by consulting the factory. The blender has a programmable IP address and subnet mask that can be programmed from software that is provided by DIGI for the Ethernet module (refer to their manual).

Ethernet is the standard that we support, but Mitsubishi also supports Profibus and MELSEC Serial communications. Refer to Mitsubishi for parts and information.

The communications port settings on the PLC are: 19,200 baud; 8 data bits; no parity;1 stop bit; software flow control.

The communications must also be enabled. From the main screen touch the “next” button to go to the “inventory” page. Touch “Log in” and type in “5413”. Then touch the “ACS logo” and this will take you to setup. Touch the “Network Setup” button and ensure that communications is enabled. If it wasn’t then you’ll need to change it and then reboot the PLC for it to take effect. The Ethernet module takes about 45 seconds to regain communications upon boot.

Below are the items that can be accessed for the blender:

Note: ITEMS MARKED (R) ARE READ ONLY AND ITEMS MARKED (RW) ARE READ/WRITE

GENERAL BLENDER INFO

1(R) plc_version,D1942,SHORT VALUE (xx.x)

2(R) number_of_hoppers,D1702,SHORT VALUE (number of hoppers on the blender)

3(R) maximum_blender_throughput,D1056,LONG VALUE(maximum rate blender can achieve)

4(R) average_batch_time, D1938,SHORT VALUE (average amount of time it takes to finish the batch)

5(R) average_process_rate,D1334,LONG VALUE (average rate at which the process is consuming blended material)

BLENDER STARTING AND STOPPING

1(R) blender_started,M500

2(RW) blender_start_request,M540 (toggle this to start or stop the blender, blender will switch it’s current status, you must also reset this bit after completion)

3(RW) abort_batch_request,M508 (toggle this to immediately stop the blender even if the batch is incomplete, you must also reset this bit after completion)

Bulletin Number

Chapter 7: Appendix

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department Unpacking and Inspection Event of Shipping DamageIf the Shipment is Not Complete If the Shipment is Not CorrectWarranty Returns ReturnsCredit Returns Table of Contents Maintenance Customer Responsibilities Technical Specifications How to Use This Manual Safety Symbols Used in this ManualSafety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityOperator Responsibility Remember Maintenance Responsibility Reporting a Safety DefectAccessories Customer ServiceModels Covered in This Manual General DescriptionEquipment Specifications Typical Features and Components Mechanical FeaturesController Features System Component Description Supply HoppersSlide Gates Typical Slide Gate Assembly Weigh HopperTypical Weigh Hopper Assembly Mix Chamber Operator Control Panel DisplayFunction Typical Operator Screens Typical Setup Screens Bulletin Number Functional Description Optional Components Pneumatic Slide Gate below MixerLow Level Sensors Mezzanine and Floor StandsRegrind Auger Metering R.A.M. Hopper Additive Feeder HopperTake-off Compartments Safety Features Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationElectrical Disconnect Plug Twist Cap Plug Connected to Each Feeder Auger MotorElectric Safety Interlock Switch Electrical Safety Interlock Switch Located on mixer doorMechanical Installation Uncrating the EquipmentMounting Configurations Site RequirementsMachine Mount Mezzanine Mount Typical Mezzanine Mounted Batch BlenderFloor Mount Central Blender Typical Floor Mount Central Blender LayoutElectrical Connections Pneumatic ConnectionsInitial Set-up Mechanical Set-upStroke Limiters for Metering Gates Weigh Hopper Installation Weigh Hopper Final ConnectionsDisplay Main Recipe Screen Controller Set-upBlender Controller Menu Structure Recipe Page StartBlender Calibration Display Calibration Menu Screen Alarm Setup Feeder Calibration Auger BlendersNetwork Setup Setting Date and TimeAdditional Setup Parameters Initial Startup Quick Start Procedure Start-upGeneral Operation New RecipesOperation Procedures Existing RecipesOperator Displays Typical Recipe Entry Operator ScreenTypical Inventory Display Operator Screen Recipe Entry FormatsRecipe Format Menu Quickset Mode Most common in injection molding Example Calculations of a 5-component blend in Quickset mode Percentage Mode Most common in extrusion and blow molding Switching ModesRecipe Setup Current Recipe MenuTypical Batch Sizes Blender Batch Size lbs Inventory ShutdownMixer and Dump Setup Re-Mix Timer Weigh Hopper Dump Delay TimeWeigh Hopper Dump Time Alarm Flags Weigh Hopper Dump CycleMixer Dump Time Calibration Error Typical PLC Battery Low Alarm Screen Feeder Clean Out Tree Diagram in -5 of this manual Recipe BookDisplay Recipe Contents Save Running Recipe to the BookLoad a Saved Recipe from the Book Erase Recipe or Entire Book Color ChangesShut-down Typical Inventory Shutdown Operator ScreenPreventative Maintenance Schedule Sample Preventative Maintenance SchedulePreventative Maintenance Corrective MaintenanceElectrical Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerTroubleshooting IntroductionProblem Corrective action Problem Corrective action Warranty will be voided Service Department Warranty Warranty SpecificationsWarranty Restrictions Warranty LiabilitiesTechnical Specifications Equipment SpecificationsCustomer Responsibilities Annex B Information Drawings and Diagrams Final AssemblyMixer Sub-Assembly Typical Mixer Assembly Parts List Hopper Sub-assembly Typical Hopper Assembly Parts ListHopper R.A.M. Regrind Auger Metering Sub-Assembly Optional Typical R.A.M. Hopper Assembly Parts ListHopper Additive Feeder Sub-Assembly Optional Typical Additive Feeder Hopper Assembly Parts ListWeigh Hopper Sub-assembly Typical Weigh Hopper Assembly Parts ListSlide Gate Sub-assembly Typical Slidegate Assembly Parts ListKnife Gate Sub-assembly HD Optional Typical Knife Gate below mixer Assembly Parts ListKnife Gate Sub-assembly RD Optional Typical Knife Gate floor stand Assembly Parts ListTypical Mitsubishi Controller Main Parts List Control Panel LayoutBlender Spare Parts Listing Spare Parts KitsAddendum Service Supervisor Information PasswordsProgrammable Settings Factory Setup Menu Advanced Weight Options ScreenMetering Test Screen Feed Algorithm Options Screen Feed Calibration Options ScreenFeeder Setup Mechanical Options ScreenCustomer Setup Menu UnitsTypical Alarm Flags & Feeder Setup Screen Alarm LogFactory Default Setup Parameters Recipe FormatLoadcell Calex Module Dipswitch Settings Mitsubishi Communications Manual General Blender InfoBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Alarm Number Explanation Fixed Decimal ExplanationUntil the Hopper Feeds Material Into the NEW Batch Service Department Sales Department Technical AssistanceParts Department Contract Department
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882.00207.00 specifications

Mitsubishi Electronics has always been at the forefront of innovation in the field of electronics, and one of its significant products is the Mitsubishi Electronics 882.00207.00. This device is designed for enhanced performance and reliability, providing a range of features that cater to both industrial and consumer needs.

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