Mitsubishi Electronics 882.00207.00 specifications Typical Mezzanine Mounted Batch Blender

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Using proper lifting equipment, lift the blender, using the lifting lugs attached to the top plate of the blender. These lifting lugs can also be used to fasten horizontal or angled braces to the blender if more stability is needed.

Note: Larger blenders need to be braced as part of the installation.

Take care to insure proper orientation with adequate access to operator controls, mix chamber, and metering units.

Note: Never weld on the blender, support stand, machine or mezzanine without first removing the control panel and verifying that the blender is properly grounded.

Mezzanine Mount

In a mezzanine mount application, review the following items before installation begins. First, verify the Slide Gate/Auger mounting locations match the mezzanine supports. Verify that the mezzanine is capable of supporting the blender with a full load of material and vacuum loading equipment installed.

Note: While in operation, the Slide Gate/Auger blender applies horizontal and vertical pressures to the mounting flange. If there is a question as to the mechanical stability of a mounting flange, contact the manufacturer’s mechanical engineering department.

Ensure that the gravity feed tube is installed in a vertical position, so that the materials will gravity flow to the extruder hopper. Use aluminum tubing or smooth wall flex hose.

Figure 21: Typical Mezzanine Mounted Batch Blender

GRAVIMETRIC BATCH BLENDER

MEZZANINE (SUPPLIED BY

CUSTOMER)

EXTRUSION CONTROL UNIT WITH RE-LOAD VALVE (PURCHASED SEPARATELY)

Bulletin Number

Chapter 3: Installation

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department Event of Shipping Damage Unpacking and InspectionIf the Shipment is Not Complete If the Shipment is Not CorrectWarranty Returns ReturnsCredit Returns Table of Contents Maintenance Customer Responsibilities Technical Specifications Safety Symbols Used in this Manual How to Use This ManualSafety Tags and Warning Labels Description Wear Safety Glasses and Work Gloves Follow all Safety CodesResponsibility General ResponsibilityOperator Responsibility Remember Reporting a Safety Defect Maintenance ResponsibilityCustomer Service AccessoriesModels Covered in This Manual General DescriptionEquipment Specifications Typical Features and Components Mechanical FeaturesController Features Supply Hoppers System Component DescriptionSlide Gates Weigh Hopper Typical Slide Gate AssemblyTypical Weigh Hopper Assembly Operator Control Panel Display Mix ChamberFunction Typical Operator Screens Typical Setup Screens Bulletin Number Functional Description Pneumatic Slide Gate below Mixer Optional ComponentsLow Level Sensors Mezzanine and Floor StandsRegrind Auger Metering R.A.M. Hopper Additive Feeder HopperTake-off Compartments Safety Circuit Standards Safety FeaturesSafety Device Lock-Outs Fail Safe OperationTwist Cap Plug Connected to Each Feeder Auger Motor Electrical Disconnect PlugElectrical Safety Interlock Switch Located on mixer door Electric Safety Interlock SwitchUncrating the Equipment Mechanical InstallationMounting Configurations Site RequirementsMachine Mount Typical Mezzanine Mounted Batch Blender Mezzanine MountTypical Floor Mount Central Blender Layout Floor Mount Central BlenderPneumatic Connections Electrical ConnectionsInitial Set-up Mechanical Set-upStroke Limiters for Metering Gates Weigh Hopper Final Connections Weigh Hopper InstallationController Set-up Display Main Recipe ScreenRecipe Page Start Blender Controller Menu StructureBlender Calibration Display Calibration Menu Screen Feeder Calibration Auger Blenders Alarm SetupSetting Date and Time Network SetupAdditional Setup Parameters Initial Startup Start-up Quick Start ProcedureGeneral Operation New RecipesExisting Recipes Operation ProceduresTypical Recipe Entry Operator Screen Operator DisplaysRecipe Entry Formats Typical Inventory Display Operator ScreenRecipe Format Menu Quickset Mode Most common in injection molding Example Calculations of a 5-component blend in Quickset mode Switching Modes Percentage Mode Most common in extrusion and blow moldingRecipe Setup Current Recipe MenuInventory Shutdown Typical Batch Sizes Blender Batch Size lbsMixer and Dump Setup Re-Mix Timer Weigh Hopper Dump Delay TimeWeigh Hopper Dump Time Alarm Flags Weigh Hopper Dump CycleMixer Dump Time Calibration Error Typical PLC Battery Low Alarm Screen Feeder Clean Out Recipe Book Tree Diagram in -5 of this manualDisplay Recipe Contents Save Running Recipe to the BookLoad a Saved Recipe from the Book Color Changes Erase Recipe or Entire BookTypical Inventory Shutdown Operator Screen Shut-downSample Preventative Maintenance Schedule Preventative Maintenance ScheduleCorrective Maintenance Preventative MaintenanceElectrical Internal Components of the Control PanelOutput Signals from Programmable Controller Input Signals to Programmable ControllerIntroduction TroubleshootingProblem Corrective action Problem Corrective action Warranty will be voided Service Department Warranty Specifications WarrantyWarranty Restrictions Warranty LiabilitiesTechnical Specifications Equipment SpecificationsCustomer Responsibilities Annex B Information Final Assembly Drawings and DiagramsMixer Sub-Assembly Typical Mixer Assembly Parts List Typical Hopper Assembly Parts List Hopper Sub-assemblyTypical R.A.M. Hopper Assembly Parts List Hopper R.A.M. Regrind Auger Metering Sub-Assembly OptionalTypical Additive Feeder Hopper Assembly Parts List Hopper Additive Feeder Sub-Assembly OptionalTypical Weigh Hopper Assembly Parts List Weigh Hopper Sub-assemblyTypical Slidegate Assembly Parts List Slide Gate Sub-assemblyTypical Knife Gate below mixer Assembly Parts List Knife Gate Sub-assembly HD OptionalTypical Knife Gate floor stand Assembly Parts List Knife Gate Sub-assembly RD OptionalControl Panel Layout Typical Mitsubishi Controller Main Parts ListSpare Parts Kits Blender Spare Parts ListingAddendum Service Supervisor Information PasswordsProgrammable Settings Factory Setup Menu Advanced Weight Options ScreenMetering Test Screen Feed Calibration Options Screen Feed Algorithm Options ScreenMechanical Options Screen Feeder SetupUnits Customer Setup MenuAlarm Log Typical Alarm Flags & Feeder Setup ScreenRecipe Format Factory Default Setup ParametersLoadcell Calex Module Dipswitch Settings General Blender Info Mitsubishi Communications ManualBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Fixed Decimal Explanation Alarm Number ExplanationUntil the Hopper Feeds Material Into the NEW Batch Technical Assistance Service Department Sales DepartmentParts Department Contract Department
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882.00207.00 specifications

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