Mitsubishi Electronics 882.00207.00 Uncrating the Equipment, Mechanical Installation

Page 31

Chapter 3: Installation

3-1 Uncrating the Equipment

Slide Gate/Auger Blenders are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a crate.

1.Remove crate from around blender.

2.Secure strap of proper lifting capacity to both lifting lugs (See Figure 20 below.).

Caution! Use approved safety straps or chains to lift the blender at the marked lifting points.

3.Lift blender until strap is taut.

4.Remove bolts attaching bottom of blender to shipping skid.

5.Lower blender slowly.

Figure 20: Blender Lifting Lugs (1 on each side)

3-2 Mechanical Installation

It is the intent of this section to familiarize the reader with the proper site requirements and installation procedures of the Slide Gate/Auger blending system. The information in this section is NOT meant to replace or supersede an established local or company implemented procedures. It is meant to enhance them.

The installation procedure should be used as a general guideline for the proper installation steps required to install the Slide Gate/Auger blending system.

1.Lift blender and position over machine throat or floor stand.

2.Set in position and secure by tightening four bolts.

3.Remove lifting strap.

Bulletin Number

Chapter 3: Installation

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department If the Shipment is Not Correct Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteReturns Warranty ReturnsCredit Returns Table of Contents Maintenance Customer Responsibilities Technical Specifications Safety Symbols Used in this Manual How to Use This ManualSafety Tags and Warning Labels Description Wear Safety Glasses and Work Gloves Follow all Safety CodesGeneral Responsibility ResponsibilityOperator Responsibility Remember Reporting a Safety Defect Maintenance ResponsibilityGeneral Description AccessoriesCustomer Service Models Covered in This ManualEquipment Specifications Mechanical Features Typical Features and ComponentsController Features Supply Hoppers System Component DescriptionSlide Gates Weigh Hopper Typical Slide Gate AssemblyTypical Weigh Hopper Assembly Operator Control Panel Display Mix ChamberFunction Typical Operator Screens Typical Setup Screens Bulletin Number Functional Description Mezzanine and Floor Stands Optional ComponentsPneumatic Slide Gate below Mixer Low Level SensorsAdditive Feeder Hopper Regrind Auger Metering R.A.M. HopperTake-off Compartments Fail Safe Operation Safety FeaturesSafety Circuit Standards Safety Device Lock-OutsTwist Cap Plug Connected to Each Feeder Auger Motor Electrical Disconnect PlugElectrical Safety Interlock Switch Located on mixer door Electric Safety Interlock SwitchUncrating the Equipment Mechanical InstallationSite Requirements Mounting ConfigurationsMachine Mount Typical Mezzanine Mounted Batch Blender Mezzanine MountTypical Floor Mount Central Blender Layout Floor Mount Central BlenderPneumatic Connections Electrical ConnectionsMechanical Set-up Initial Set-upStroke Limiters for Metering Gates Weigh Hopper Final Connections Weigh Hopper InstallationController Set-up Display Main Recipe ScreenRecipe Page Start Blender Controller Menu StructureBlender Calibration Display Calibration Menu Screen Feeder Calibration Auger Blenders Alarm SetupSetting Date and Time Network SetupAdditional Setup Parameters Initial Startup New Recipes Quick Start ProcedureStart-up General OperationExisting Recipes Operation ProceduresTypical Recipe Entry Operator Screen Operator DisplaysRecipe Entry Formats Typical Inventory Display Operator ScreenRecipe Format Menu Quickset Mode Most common in injection molding Example Calculations of a 5-component blend in Quickset mode Current Recipe Menu Percentage Mode Most common in extrusion and blow moldingSwitching Modes Recipe SetupInventory Shutdown Typical Batch Sizes Blender Batch Size lbsMixer and Dump Setup Weigh Hopper Dump Delay Time Re-Mix TimerWeigh Hopper Dump Time Weigh Hopper Dump Cycle Alarm FlagsMixer Dump Time Calibration Error Typical PLC Battery Low Alarm Screen Feeder Clean Out Recipe Book Tree Diagram in -5 of this manualSave Running Recipe to the Book Display Recipe ContentsLoad a Saved Recipe from the Book Color Changes Erase Recipe or Entire BookTypical Inventory Shutdown Operator Screen Shut-downSample Preventative Maintenance Schedule Preventative Maintenance ScheduleInternal Components of the Control Panel Preventative MaintenanceCorrective Maintenance ElectricalOutput Signals from Programmable Controller Input Signals to Programmable ControllerIntroduction TroubleshootingProblem Corrective action Problem Corrective action Warranty will be voided Service Department Warranty Liabilities WarrantyWarranty Specifications Warranty RestrictionsEquipment Specifications Technical SpecificationsCustomer Responsibilities Annex B Information Final Assembly Drawings and DiagramsMixer Sub-Assembly Typical Mixer Assembly Parts List Typical Hopper Assembly Parts List Hopper Sub-assemblyTypical R.A.M. Hopper Assembly Parts List Hopper R.A.M. Regrind Auger Metering Sub-Assembly OptionalTypical Additive Feeder Hopper Assembly Parts List Hopper Additive Feeder Sub-Assembly OptionalTypical Weigh Hopper Assembly Parts List Weigh Hopper Sub-assemblyTypical Slidegate Assembly Parts List Slide Gate Sub-assemblyTypical Knife Gate below mixer Assembly Parts List Knife Gate Sub-assembly HD OptionalTypical Knife Gate floor stand Assembly Parts List Knife Gate Sub-assembly RD OptionalControl Panel Layout Typical Mitsubishi Controller Main Parts ListSpare Parts Kits Blender Spare Parts ListingPasswords Addendum Service Supervisor InformationProgrammable Settings Advanced Weight Options Screen Factory Setup MenuMetering Test Screen Feed Calibration Options Screen Feed Algorithm Options ScreenMechanical Options Screen Feeder SetupUnits Customer Setup MenuAlarm Log Typical Alarm Flags & Feeder Setup ScreenRecipe Format Factory Default Setup ParametersLoadcell Calex Module Dipswitch Settings General Blender Info Mitsubishi Communications ManualBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Fixed Decimal Explanation Alarm Number ExplanationUntil the Hopper Feeds Material Into the NEW Batch Contract Department Service Department Sales DepartmentTechnical Assistance Parts Department
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882.00207.00 specifications

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