Mitsubishi Electronics 882.00207.00 Feeder Clean Out, Typical Manual Control Operator Screen

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Feeder Clean Out

Any feeder in the Slide Gate/Auger blending system can be emptied and refilled with a different material. To do a feeder clean out, the operator has to press the “Clean Out” icon key from the recipe screen (the first screen that appears on power up).

This screen will allow you to Open or Close the Feeder, Weigh Hopper, Mixer Knife Gate, Empty the Entire Blender, Start or Stop the Mixer Motor, Test the Alarm Output, Find out the Mixer Proximity Status and monitor the Current Hopper Weight.

Figure 47: Typical Manual Control Operator Screen

Open or Close

Feeder

Open or Close

Weigh Hopper

Start or Stop Mixer Motor

Open or Close Mixer Knife Gate

Test Alarm

Output

Low Level Prox Status

Empty Entire

Blender

Warning Message

Current Hopper Weight

Go back to Setup Directory

The dump valve opens as soon as the “Press to Open Feeder” key is pressed. This easy feeder clean out option also serves as a means for emptying a batch that is held in the weigh hopper if the “Press to Open Weigh Hopper” key is pressed when the blender is stopped. To open/close feeder numbers 2, 3, 4, 5 & 6 press the number next to “Press to Open Feeder” to select the feeder you desire to empty and the “Press to Close Feeder” key to close the dump valve. Touch the “Done” key to return to the recipe menu. After entering a recipe, the operator will restart the blending system, putting it back in normal operation.

Note: Before starting Slide Gate/Auger blending systems, each ingredient hopper in the current recipe must contain material! Virgin material must be loaded in hopper #1 and hopper #3 should only be used for regrind!!

Once the operator initiates the run mode of operation, the blending system controller will begin monitoring the mixer high-level switch. Nothing will happen until the mixer high-level switch is uncovered. This tells the controller that the mixing chamber is capable of holding another batch of material.

Once the mixer high-level switch is uncovered, and the weigh hopper has dumped, the system will meter the ingredients from the supply hoppers, through the metering units, into the weigh hopper. Each component will be metered individually to allow accurate weighing of the material.

Each component is metered in the order specified by the “Metering Order” setup. See the Installation & Setup chapter for further details.

Once the final ingredient specified in the recipe has been metered into the weigh hopper, the controller will take a final weight reading of the weigh hopper. This will start the “Dump

Bulletin Number

Chapter 4: Operation

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department Unpacking and Inspection Event of Shipping DamageIf the Shipment is Not Complete If the Shipment is Not CorrectWarranty Returns ReturnsCredit Returns Table of Contents Maintenance Customer Responsibilities Technical Specifications How to Use This Manual Safety Symbols Used in this ManualSafety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityOperator Responsibility Remember Maintenance Responsibility Reporting a Safety DefectAccessories Customer ServiceModels Covered in This Manual General DescriptionEquipment Specifications Typical Features and Components Mechanical FeaturesController Features System Component Description Supply HoppersSlide Gates Typical Slide Gate Assembly Weigh HopperTypical Weigh Hopper Assembly Mix Chamber Operator Control Panel DisplayFunction Typical Operator Screens Typical Setup Screens Bulletin Number Functional Description Optional Components Pneumatic Slide Gate below MixerLow Level Sensors Mezzanine and Floor StandsRegrind Auger Metering R.A.M. Hopper Additive Feeder HopperTake-off Compartments Safety Features Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationElectrical Disconnect Plug Twist Cap Plug Connected to Each Feeder Auger MotorElectric Safety Interlock Switch Electrical Safety Interlock Switch Located on mixer doorMechanical Installation Uncrating the EquipmentMounting Configurations Site RequirementsMachine Mount Mezzanine Mount Typical Mezzanine Mounted Batch BlenderFloor Mount Central Blender Typical Floor Mount Central Blender LayoutElectrical Connections Pneumatic ConnectionsInitial Set-up Mechanical Set-upStroke Limiters for Metering Gates Weigh Hopper Installation Weigh Hopper Final ConnectionsDisplay Main Recipe Screen Controller Set-upBlender Controller Menu Structure Recipe Page StartBlender Calibration Display Calibration Menu Screen Alarm Setup Feeder Calibration Auger BlendersNetwork Setup Setting Date and TimeAdditional Setup Parameters Initial Startup Quick Start Procedure Start-upGeneral Operation New RecipesOperation Procedures Existing RecipesOperator Displays Typical Recipe Entry Operator ScreenTypical Inventory Display Operator Screen Recipe Entry FormatsRecipe Format Menu Quickset Mode Most common in injection molding Example Calculations of a 5-component blend in Quickset mode Percentage Mode Most common in extrusion and blow molding Switching ModesRecipe Setup Current Recipe MenuTypical Batch Sizes Blender Batch Size lbs Inventory ShutdownMixer and Dump Setup Re-Mix Timer Weigh Hopper Dump Delay TimeWeigh Hopper Dump Time Alarm Flags Weigh Hopper Dump CycleMixer Dump Time Calibration Error Typical PLC Battery Low Alarm Screen Feeder Clean Out Tree Diagram in -5 of this manual Recipe BookDisplay Recipe Contents Save Running Recipe to the BookLoad a Saved Recipe from the Book Erase Recipe or Entire Book Color ChangesShut-down Typical Inventory Shutdown Operator ScreenPreventative Maintenance Schedule Sample Preventative Maintenance SchedulePreventative Maintenance Corrective MaintenanceElectrical Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerTroubleshooting IntroductionProblem Corrective action Problem Corrective action Warranty will be voided Service Department Warranty Warranty SpecificationsWarranty Restrictions Warranty LiabilitiesTechnical Specifications Equipment SpecificationsCustomer Responsibilities Annex B Information Drawings and Diagrams Final AssemblyMixer Sub-Assembly Typical Mixer Assembly Parts List Hopper Sub-assembly Typical Hopper Assembly Parts ListHopper R.A.M. Regrind Auger Metering Sub-Assembly Optional Typical R.A.M. Hopper Assembly Parts ListHopper Additive Feeder Sub-Assembly Optional Typical Additive Feeder Hopper Assembly Parts ListWeigh Hopper Sub-assembly Typical Weigh Hopper Assembly Parts ListSlide Gate Sub-assembly Typical Slidegate Assembly Parts ListKnife Gate Sub-assembly HD Optional Typical Knife Gate below mixer Assembly Parts ListKnife Gate Sub-assembly RD Optional Typical Knife Gate floor stand Assembly Parts ListTypical Mitsubishi Controller Main Parts List Control Panel LayoutBlender Spare Parts Listing Spare Parts KitsAddendum Service Supervisor Information PasswordsProgrammable Settings Factory Setup Menu Advanced Weight Options ScreenMetering Test Screen Feed Algorithm Options Screen Feed Calibration Options ScreenFeeder Setup Mechanical Options ScreenCustomer Setup Menu UnitsTypical Alarm Flags & Feeder Setup Screen Alarm LogFactory Default Setup Parameters Recipe FormatLoadcell Calex Module Dipswitch Settings Mitsubishi Communications Manual General Blender InfoBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Alarm Number Explanation Fixed Decimal ExplanationUntil the Hopper Feeds Material Into the NEW Batch Service Department Sales Department Technical AssistanceParts Department Contract Department
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882.00207.00 specifications

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