Mitsubishi Electronics 882.00207.00 specifications Recipe Book, Tree Diagram in -5 of this manual

Page 61

Delay” timer. (See Page 51). Once the dump delay timer has timed out, the controller will activate the weigh hopper dump valve, initiating the weigh hopper dump cycle.

The open weigh hopper dump door will allow the material to drop into the mixer section of the blender. If the dump delay is set, the mixer will start before the weigh hopper dump will open for the selected time.

The blender will sit at rest until the high-level sensor in the mixing chamber is uncovered to start another weigh cycle. (Unless the Re-Mix timer is set to a value other than 0 and times out to restart the mixer to run for another mix cycle.)

The level sensor is located on the back wall of the mixer chamber. If the sensor is covered with material, the indicator light on the back of the sensor will be lit.

Once this sensor is uncovered, the indicator lamp on the back of the level sensor will go out. This level sensor must be uncovered for approximately 1 - 2 seconds to indicate to the controller that there is room in the mixing section to accept a batch of material.

When the controller has determined that the mixer is ready for an additional batch of material, the controller will begin metering material into the weigh hopper assembly.

Recipe Book

In many applications, it is favorable to hold several recipes in the memory of the blending system. The Slide Gate/Auger blender has provided for this by incorporating the manufacturer’s recipe book software.

The recipe book is capable of holding 50 different recipes. These may be stored and recalled by number. During this section of the manual, the operator may wish to revert to the Menu

Tree Diagram in section 3-5 of this manual.

It is important to note that the recipe book only stores and recalls recipes. The blender will operate on the current recipe only, so a recipe must be recalled from the book to the current recipe for it to be active.

Each recipe stored in the recipe book may be displayed and/or modified. Only the current recipe will be blended.

Always verify that the Current Recipe is showing what you want to run, and that the correct recipe has been downloaded from the book.

The recipe book section contains the following Items:

•Save Running Recipe to the Book

•Load a Stored Recipe from the Book

•Display a Stored Recipe

•Erase One Recipe or the Entire Recipe Book

Bulletin Number

Chapter 4: Operation

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department Event of Shipping Damage Unpacking and InspectionIf the Shipment is Not Complete If the Shipment is Not CorrectReturns Warranty ReturnsCredit Returns Table of Contents Maintenance Customer Responsibilities Technical Specifications Safety Symbols Used in this Manual How to Use This ManualSafety Tags and Warning Labels Description Wear Safety Glasses and Work Gloves Follow all Safety CodesGeneral Responsibility ResponsibilityOperator Responsibility Remember Reporting a Safety Defect Maintenance ResponsibilityCustomer Service AccessoriesModels Covered in This Manual General DescriptionEquipment Specifications Mechanical Features Typical Features and ComponentsController Features Supply Hoppers System Component DescriptionSlide Gates Weigh Hopper Typical Slide Gate AssemblyTypical Weigh Hopper Assembly Operator Control Panel Display Mix ChamberFunction Typical Operator Screens Typical Setup Screens Bulletin Number Functional Description Pneumatic Slide Gate below Mixer Optional ComponentsLow Level Sensors Mezzanine and Floor StandsAdditive Feeder Hopper Regrind Auger Metering R.A.M. HopperTake-off Compartments Safety Circuit Standards Safety FeaturesSafety Device Lock-Outs Fail Safe OperationTwist Cap Plug Connected to Each Feeder Auger Motor Electrical Disconnect PlugElectrical Safety Interlock Switch Located on mixer door Electric Safety Interlock SwitchUncrating the Equipment Mechanical InstallationSite Requirements Mounting ConfigurationsMachine Mount Typical Mezzanine Mounted Batch Blender Mezzanine MountTypical Floor Mount Central Blender Layout Floor Mount Central BlenderPneumatic Connections Electrical ConnectionsMechanical Set-up Initial Set-upStroke Limiters for Metering Gates Weigh Hopper Final Connections Weigh Hopper InstallationController Set-up Display Main Recipe ScreenRecipe Page Start Blender Controller Menu StructureBlender Calibration Display Calibration Menu Screen Feeder Calibration Auger Blenders Alarm SetupSetting Date and Time Network SetupAdditional Setup Parameters Initial Startup Start-up Quick Start ProcedureGeneral Operation New RecipesExisting Recipes Operation ProceduresTypical Recipe Entry Operator Screen Operator DisplaysRecipe Entry Formats Typical Inventory Display Operator ScreenRecipe Format Menu Quickset Mode Most common in injection molding Example Calculations of a 5-component blend in Quickset mode Switching Modes Percentage Mode Most common in extrusion and blow moldingRecipe Setup Current Recipe MenuInventory Shutdown Typical Batch Sizes Blender Batch Size lbsMixer and Dump Setup Weigh Hopper Dump Delay Time Re-Mix TimerWeigh Hopper Dump Time Weigh Hopper Dump Cycle Alarm FlagsMixer Dump Time Calibration Error Typical PLC Battery Low Alarm Screen Feeder Clean Out Recipe Book Tree Diagram in -5 of this manualSave Running Recipe to the Book Display Recipe ContentsLoad a Saved Recipe from the Book Color Changes Erase Recipe or Entire BookTypical Inventory Shutdown Operator Screen Shut-downSample Preventative Maintenance Schedule Preventative Maintenance ScheduleCorrective Maintenance Preventative MaintenanceElectrical Internal Components of the Control PanelOutput Signals from Programmable Controller Input Signals to Programmable ControllerIntroduction TroubleshootingProblem Corrective action Problem Corrective action Warranty will be voided Service Department Warranty Specifications WarrantyWarranty Restrictions Warranty LiabilitiesEquipment Specifications Technical SpecificationsCustomer Responsibilities Annex B Information Final Assembly Drawings and DiagramsMixer Sub-Assembly Typical Mixer Assembly Parts List Typical Hopper Assembly Parts List Hopper Sub-assemblyTypical R.A.M. Hopper Assembly Parts List Hopper R.A.M. Regrind Auger Metering Sub-Assembly OptionalTypical Additive Feeder Hopper Assembly Parts List Hopper Additive Feeder Sub-Assembly OptionalTypical Weigh Hopper Assembly Parts List Weigh Hopper Sub-assemblyTypical Slidegate Assembly Parts List Slide Gate Sub-assemblyTypical Knife Gate below mixer Assembly Parts List Knife Gate Sub-assembly HD OptionalTypical Knife Gate floor stand Assembly Parts List Knife Gate Sub-assembly RD OptionalControl Panel Layout Typical Mitsubishi Controller Main Parts ListSpare Parts Kits Blender Spare Parts ListingPasswords Addendum Service Supervisor InformationProgrammable Settings Advanced Weight Options Screen Factory Setup MenuMetering Test Screen Feed Calibration Options Screen Feed Algorithm Options ScreenMechanical Options Screen Feeder SetupUnits Customer Setup MenuAlarm Log Typical Alarm Flags & Feeder Setup ScreenRecipe Format Factory Default Setup ParametersLoadcell Calex Module Dipswitch Settings General Blender Info Mitsubishi Communications ManualBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Fixed Decimal Explanation Alarm Number ExplanationUntil the Hopper Feeds Material Into the NEW Batch Technical Assistance Service Department Sales DepartmentParts Department Contract Department
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882.00207.00 specifications

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